• Title/Summary/Keyword: Thermal force

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Prediction of Relative Deformation between Cutting Tool and Workpiece by Cutting Force [$1^{st}$ paper] (절삭력에 의한 공구와 공작물의 상대적 변형량 예측 [1])

  • Hwang, Young-Kug;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.9
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    • pp.86-93
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    • 2010
  • Any relative deformation between the cutting tool and the workpiece at the machining point, results directly in form and dimensional errors. The source of relative deformations between the cutting tool and the workpiece at the contact point may be due to thermal, weight, and cutting forces. Thermal and weight deformations can be measured at various positions of the machine tool and stored in the compensation registers of the CNC unit and compensated the errors during machining. However, the cutting force induced errors are difficult to compensate because estimation of cutting forces are difficult. To minimize the error induced by cutting forces, it is important to improve the machining accuracy. This paper presents the pre-calculated method of form error induced by cutting forces. In order to estimate cutting forces, Isakov method is used and the method is verified by comparing with the experimental results. In order to this, a cylindrical-outer-diameter turning experiments are carried out according to cutting conditions.

Non-Newtonian thermal Effects in Elastohydrodynamic Lubrication between the Two Rolling Systems

  • Kim, Joon-Hyun;Kim, Joo-Hyun
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.87-88
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    • 2002
  • To analyze complicated phenomena on the fluid hydrodynamic and the elastic deformation between sliding body surfaces, an analysis to the elastohydrodynamic lubrication of sliding contacts has been developed taking into account the thermal and non-Newtonian effects. The computational technique handled the simultaneous solution of the non-Newtonian hydrodynamic effects, elasticity, the load, the viscosity variation, and temperatures rise. The results included the lubricant pressure profile, film thickness, velocity, shear stress, and temperature distribution, and the sliding frictional force on the surface at various slip conditions. These factors showed a great influence on the behavior resulted in the film shape and pressure distribution. Especially, Non-Newtonian effects and temperature rise by the sliding friction force acted as important roles in the lubrication performance.

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Mechanical Strength Calculation of HVDC Valve Hall (HVDC시스템 밸브홀의 기계적 강도 계산)

  • Kim, Chan-Ki;Lee, Seong-Do;Kang, Ji-Won;Yoon, Yong-Beum
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.5
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    • pp.442-448
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    • 2016
  • This paper presents electromagnetic force effect of the conductor and insulator in the HVDC valve hall. This paper is based on IEC 60865, which is applicable to the mechanical and thermal effects of short-circuit currents. The paper contains procedures for the calculation of the electromagnetic effect on HVDC conductors and flexible conductors, as well as the thermal effect on HVDC conductors. The results are applied to the Godeok -Dangjin HVDC system.

Analysis of Mechanical Stress Due to Magnetic Force and Thermal Expansion in Brsushless Motor (브러시레스 전동기에서 전자기적 가진력 및 열에 의한 기계적 음력해석)

  • Ha, Gyeong-Ho;Hong, Jeong-Pyo;Lee, Geun-Ho
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.51 no.5
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    • pp.221-227
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    • 2002
  • This paper deals with the mechanical stress analysis due to electromagnetic forces and the optimal design of the link considering the stress. The link in Interior Permanent Magnet Brushless Motor(IPM) have influence on both mechanical and magnetic performance. The decrease of the link thickness serves to improve the torque, whereas this decreases the strength of link. Therefore, it is necessary to determine the appropriate link thickness considering electromagnetic forces and thermal expansion. The effects of the variation of link thickness on the mechanical stress and the electromagnetic performance are analyzed by the structural and electromagnetic Finite Element Method. In addition, the mechanical structure design of the link is performed to reinforce the mechanical strength against magnetic forces while preserving a food magnetic torque.

Technology of flatness control for high strength steel in hot strip mill (열간압연 고강도강 형상제어기술)

  • 박해두;송길호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.184-187
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    • 2003
  • The simulation program is developed to get the target strip crown of high strength steel in the continuous hot strip rolling. The developed program consists of several sub-program, which contains work roll shifting pattern, roll wear profile, roll thermal expanded profile and strip profile. Also, the variation of strip profile is investigated according to roll deflection and flattening. The results are compared with the values observed from the actual hot rolling of high strength steel. And effect of bender force on the strip profile is studied. The strip crown is shown to decrease with increasing bender force.

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3D finite element analysis of the whole-building behavior of tall building in fire

  • Fu, Feng
    • Advances in Computational Design
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    • v.1 no.4
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    • pp.329-344
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    • 2016
  • In this paper, a methodology to simulate the whole-building behaviour of the tall building under fire is developed by the author using a 3-D nonlinear finite element method. The mechanical and thermal material nonlinearities of the structural members, such as the structural steel members, concrete slabs and reinforcing bars were included in the model. In order to closely simulate the real condition under the conventional fire incident, in the simulation, the fire temperature was applied on level 9, 10 and 11. Then, a numerical investigation on the whole-building response of the building in fire was made. The temperature distribution of the floor slabs, steel beams and columns were predicted. In addition, the behaviours of the structural members under fire such as beam force, column force and deflections were also investigated.

A Study on the Bubble Flow in the Gas-Liquid Plume (기-액 기둥에서 기포유동에 관한 연구)

  • Seo, Dong-Pyo;Hong, Myung-Seok;Oh, Yool-Kwon
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.2105-2108
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    • 2003
  • The characteristics of upward bubble flow were experimentally investigated in a liquid bath. In the present study, a thermal-infrared camera and high speed CCO camera were used to measure their temperature and local rising velocity, respectively. Heat transfer from bubble surface to water is largely completed within z=10mm from the nozzle, and then the temperature of bubble surface reaches that of water rapidly. The rising velocity of bubble was calculated for two different experimental conditions: 1) bubble flow without kinetic energy 2) with kinetic energy. Bubble flow without kinetic energy starts to undergo the effect of inertia force 10cm away from the nozzle. Whereas, kinetic energy is dominant before 30 cm away from the nozzle in bubble flow, but after this point, kinetic energy and inertial force are applied on bubble flow at the same time.

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Magnetic Characteristic of Square Electro-Magnetic Chuck using for Grinding Machine (연삭기용 직각 전자척의 자력특성에 관한 연구)

  • 맹희영;이용구
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.215-222
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    • 2003
  • The new square electro-magnetic chuck, which is using for the clamping devices on a grinding machine, is developed in this study to improve the convenience of grinding works. The various kinds of structures are recommended to find the most adequate magnetic characteristics through the analytical approach using finite element methods. The analyzed results are retrofitted to solve the drawbacks of previous models step by step by considering the magnetic fields, strength and distribution of drag force, and thermal deformations of chuck. such as high parallelism and flatness. Finally the best recommended models is designed to satisfy the KS specifications required for the commercial magnetic chuck. The prototype chuck with this dimensions and structures is manufactured. For this final model, the experimental verifications are investigated whether the KS specifications are satisfied.

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Axisymmetric deformation in transversely isotropic thermoelastic medium using new modified couple stress theory

  • Lata, Parveen;Kaur, Harpreet
    • Coupled systems mechanics
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    • v.8 no.6
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    • pp.501-522
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    • 2019
  • The present study is concerned with the thermoelastic interactions in a two dimensional axisymmetric problem in transversely isotropic thermoelastic solid using new modified couple stress theory without energy dissipation and with two temperatures. The Laplace and Hankel transforms have been employed to find the general solution to the field equations. Concentrated normal force, normal force over the circular region, concentrated thermal source and thermal source over the circular region have been taken to illustrate the application of the approach. The components of displacements, stress, couple stress and conductive temperature distribution are obtained in the transformed domain. The resulting quantities are obtained in the physical domain by using numerical inversion technique. The effect of two temperature varying by taking different values for the two temperature on the components of normal stress, tangential stress, conductive temperature and couple stress are depicted graphically.

Failure analysis on the phenomenon of water condensing of automotive head lamp assembly (자동차용 head lamp의 수밀원인 분석)

  • Cho, Young-Jin;Jeon, Jong-Soo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1349-1354
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    • 2008
  • In this study, we try to find the root cause of water condensing failures in a headlamp using chemical and mechanical analysis. Through the surface inspection by OM, SEM and CT, it was found that water infiltrate into the headlamp through hotmelt adhesive debonding part caused by adhesion force degradation and poor quality. IR spectra shows that adhesion force degradation are characterized by increase of some functional group(1742, 1710, 1649, 1016). Through the ESPI measurement, it is turned out that bonding structural change by thermal expansion and degradation of adhesive can be the cause of void generation. So it is recommended that cooling passage and the bonding part should be redesigned to give a guarantee of less thermal stress and high adhesion quality.

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