• 제목/요약/키워드: Thermal expansion coefficients

검색결과 212건 처리시간 0.029초

세라믹/금속접합재의 고온피로에 따른 접합계면의 응력분포 (Stress distribution of near the interface on high temperature fatigue in ceramic/metal bonded joints)

  • 박영철;허선철;윤두표;김광영
    • 한국해양공학회지
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    • 제10권2호
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    • pp.106-119
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    • 1996
  • The ceramic has various high mechanical properties such as heat, abrasion, corrosion resistance and high temperature strength compared with metal. It also has low speciffic weight, low thermal expansibillity, low thermal conductivity. However, it could not be used as structural material since it is brittle and difficult for the machining. Therefore, there have been many researches to attempt to join ceramic with metal which is full of ductillity in order to compensate the weakness of ceramic.The problem is that residual stress develops around the joint area while the ceramic/metal joint material is cooled from high joining temperature to room temperature due to remarkable difference of thermal expansion coefficients between ceramic and metal. Especially, the residual stress at both edges of the specimen reduces the strngth of joint to a large amount by forming a singular stress field. In this study, two dimensional finite element method is attempted for the thermal elastic analysis. The joint residual stress of ceramic/metal developed in the cooling process is investigated and the change of joint residual stress resulted from the repetitive heat cycle is also examined. In addition, it is attempted to clarify the joint stress distribution of the case of tensile load and of the case of superposition of residual stress and actual loading stress.

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Synthesis and Characterization of Colorless Polyimide Nanocomposite Films Containing Pendant Trifluoromethyl Groups

  • Jin, Hyo-Seong;Chang, Jin-Hae;Kim, Jeong-Cheol
    • Macromolecular Research
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    • 제16권6호
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    • pp.503-509
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    • 2008
  • A series of colorless polyimide (PI) nanocomposite films were synthesized from 2,2'-bis(3,4-dicarboxyphenyl)hexafluoropropane dianhydride (6FDA) and 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl (TFDB) with various organoclay contents by solution intercalation polymerization to poly(amic acid)s, followed by thermal imidization. The variation with the organoclay content of the thermomechanical properties, morphology, and optical transparency of the hybrids was examined at organoclay loadings ranging from 0 to 1.0 wt%. The hybrid films showed high optical transparency and almost no color, with cut-off wavelengths ranging from 352 and 356 nm and very low $b^*$ values of 1.19-1.77. The hybrid PI films showed good thermal properties with a glass transition temperature of $280-287^{\circ}C$. Most films did not show any significant thermal decomposition below $490^{\circ}C$. The addition of only a small amount of organoclay was sufficient to improve the tensile properties of the PI films with maximum enhancement being observed at 0.25 wt% organoclay. Moreover, these PI hybrids also had low coefficients of thermal expansion (CTE).

Ti 쇼트키 배리어 다이오드의 Al 확산 방지를 위한 SC-1 세정 효과 (Effect of SC-1 Cleaning to Prevent Al Diffusion for Ti Schottky Barrier Diode)

  • 최진석;최여진;안성진
    • 한국재료학회지
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    • 제31권2호
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    • pp.97-100
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    • 2021
  • We report the effect of Standard Clean-1 (SC-1) cleaning to remove residual Ti layers after silicidation to prevent Al diffusion into Si wafer for Ti Schottky barrier diodes (Ti-SBD). Regardless of SC-1 cleaning, the presence of oxygen atoms is confirmed by Auger electron spectroscopy (AES) depth profile analysis between Al and Ti-silicide layers. Al atoms at the interface of Ti-silicide and Si wafer are detected, when the SC-1 cleaning is not conducted after rapid thermal annealing. On the other hand, Al atoms are not found at the interface of Ti-SBD after executing SC-1 cleaning. Al diffusion into the interface between Ti-silicide and Si wafer may be caused by thermal stress at the Ti-silicide layer. The difference of the thermal expansion coefficients of Ti and Ti-silicide gives rise to thermal stress at the interface during the Al layer deposition and sintering processes. Although a longer sintering time is conducted for Ti-SBD, the Al atoms do not diffuse into the surface of the Si wafer. Therefore, the removal of the Ti layer by the SC-1 cleaning can prevent Al diffusion for Ti-SBD.

올소 크레졸 노볼락 에폭시 수지 연화점 변화에 따른 에폭시 몰딩 컴파운드의 물성 변화 (The Change of Physical Properties of Epoxy Molding Compound According to the Change of Softening Point of ο-Cresol Novolac Epoxy Resin)

  • 김환건;류제홍
    • 대한화학회지
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    • 제40권1호
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    • pp.81-86
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    • 1996
  • 반도체를 보호하기 위하여 사용하는 반도체 성형 재료로, 현재 주로 사용되고 있는 Epoxy Molding Compound(EMI)의 주성분인 올소 크레졸 노볼락 에폭시 수지의 특성과 성형 재료의 관계를 조사하기 위하여 올소 크레졸 노볼락 에폭시 수지의 분자량과 깊은 관련이 있는 수지의 연화점 변화에 따른 EMC의 물성변화를 살펴보았다. 사용된 epoxy 수지의 연화점은 각각 65.1$^{\circ}C$, 72.2$^{\circ}C$, 83.0$^{\circ}C$ 인 3종을 사용하였으며 연화점 변화에 따른 EMC의 물성변화를 살펴보기 위하여 기계적 물성으로 굴곡 강도와 굴곡탄성율을, 열적 특성 변화를 관찰하기 위하여 열팽창 계수와 열전도도 그리고 유리 전이온도를 각각 측정하였다. 그리고 성형 특성과의 관계를 살펴보기 위하여 스피랄 플로우(Spiral Flow)를 측정하였다, 연화점이 증가함에 따라 굴곡 탄성율과 유리상에서의 열팽창 계수(${\alpha}_1$), 그리고 열전도도는 거의 변화가 없었으나 유리전이온도는 연화점 증가에 따라 증가함을, 스피랄 플로우는 연화점 증가에 따라 감소함을 보여주었다. 이는 에폭시 수지의 분자량이 증가함에 따라 가교밀도가 증가하는 현상에 기인한다고 판단된다. 고무상에서의 여팽창 계수(${\alpha}_2$)와 굴곡강도의 경우는 전이점을 보여주고 있는데, 이는 수지점도 증가에 따른 충전제의 분산성에 기인한 것으로 판단된다.

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Yb:YCa4O(BO3)3 단결정 성장과 분광 및 열적 특성 연구 (Crystal Growth of Yb:YCa4O(BO3)3 and Investigation of Spectroscopic and Thermal Properties)

  • 김충렬;이현준;유영문
    • 한국세라믹학회지
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    • 제39권8호
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    • pp.795-800
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    • 2002
  • 융액인상법으로 질소분위기 하에서 $Yb^{3+}$ 이온이 20at% 고용된 $Yb:YCa_4O(BO_3)_3$ (Yb:YCOB) 단결정을 이리듐 도가니를 사용하여 성장시켰다. 양질의 단결정을 성장시키기 위한 인상속도와 회전속도는 각각 1.5∼2 mm/h와 10∼20 rpm이었다. 분광물성 측정 결과, 흡수단이 236 nm에 있었으며, 전형적인 $Yb^{3+}$ 이온의 흡수 스펙트럼이 관찰되었다. Yb:YCOB의 열팽창계수는 320∼650 K의 측정범위에서 결정학적 축 a, b 그리고 c에 대해 12.1×$10^{-6}$ /K, 5.9${\times}10^{-6}$/K, 12.9${\times}10^{-6}$이었다. 비열은 330 K에서 0.162 $cal/g{\cdot}K$이었다.

적외 광투과 Chalcogenide계 유리의 제조 및 특성 (Preparasion and Characterization of Chalcogenide Glass with IR-Transmittance)

  • 송순모;최세영
    • 한국세라믹학회지
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    • 제32권12호
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    • pp.1424-1432
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    • 1995
  • Chalcogenide glasses having IR (8~12${\mu}{\textrm}{m}$) transmittance were prepared and their densities, thermal and mechanical properties, IR-transmittances and chemical durabilities were determined. Glass transition temperatures (Tg) of Ge-As-Se, Ge-As-Se-Te and Ge-SE-Te system glasses were in the range of 280~3$65^{\circ}C$, 210~236$^{\circ}C$ and 210~26$0^{\circ}C$, respectively. Crystallization temperature (Tc) of Ge-Se-Te system glass was in the range of 305~40$0^{\circ}C$. Their thermal expansion coefficients($\alpha$) were in the range of 11.7~15.2$\times$10-6/K, 15.4~16.0$\times$10-6/K and 17.4~27.8$\times$10-6/K, respectively. Their MOR, hardness and fracture toughness were in the range of 15.2~18.6MPa, 36.1~58.2Kg/$\textrm{mm}^2$, 1.0~1.3 MPa.mm1/2, 18.9~24.9 MPa, 40.9~65.1Kg/$\textrm{mm}^2$, 1.3~1.5 MPa.mm1/2, and 24.1~30.8 MPa, 40.9~86.0Kg/$\textrm{mm}^2$, 1.4~1.8 MPa.mm1/2, respectively. IR transmittance of Ge-Se-Te system glass was about 60%. Ge-O extrinsic absorption peaks at 8, 12 ${\mu}{\textrm}{m}$ were significantly eliminated by the addition of Mg. Chemical durabilities in deionizied water of Ge-Se-Te system glass were good and IR-transmittances decreased with leaching time and temperature.

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금속기지 복합재료의 제조 및 성형시에 발생하는 열적잔류응력의 정량적 평가 및 예측에 관한 이론적 연구 (제 1보 : 강화재가 2차원 평면상태로 분포하는 경우) (A Theoretical Study on Quantitative Prediction and Evaluation of Thermal Residual Stresses in Metal Matrix Composite (Case 1 : Two-Dimensional In-Plane Fiber Distribution))

  • 이준현;손봉진
    • 비파괴검사학회지
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    • 제17권2호
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    • pp.89-99
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    • 1997
  • 단섬유강화금속복합재료는 최근 항공기, 자동차산업에 있어서 관심의 대상이 되고 있는 재료중의 하나이나 재료의 제조 및 성형중에 재료내의 기지재 및 강화재의 열팽창계수의 차이로 인해 재료 내부에 발생되는 열적잔류응력으로 인한 재료 특성의 변화로 실제적인 재료 적용상에 많은 문제점들이 보고되고 있다. 이와 같은 금속복합재료의 잔류응력의 평가에는 몇가지 비파괴적 방법이 적용되고 있으나 그 측정에 많은 어려움이 보고되고 있다. 따라서 금속복합재료의 보다 실제적인 응용을 위하여는 이와 같은 열적잔류응력을 평가하기 위한 이론적모델의 확립이 요구된다. 본 연구에 있어서는 비방향성을 가진 강화재가 2차원 평면 상태로 기지재내에 존재하는 단섬유강화금속복합재료에 있어서 재료에 균일한 온도 변화가 주어질 때 기지재와 강화재의 열팽창계수의 차로 인해 재료 내부에 발생하는 열적잔류응력을 평가, 예측하기 위한 이론적 탄성 모델을 확립하고자 한다. 본 연구에서 해석하고자 하는 이론 모델은 Eshelby의 등가 개재물 방법을 토대로 하고 있으며 과거 제안되고 있는 이론모델을 포함하는 보다 일반성을 가지는 해석 모델로서, 이 해석 모델을 이용하여 열적잔류응력에 미치는 강화재의 체적률, 종횡비, 분포 상태, 분포 cut-off 각도들에 대한 각 인자의 영향을 검토하였다. 그 결과 강화재의 체적률, 종횡비, cut-off 각도들이 강화재의 분포 상태보다도 금속복합재료의 열적잔류응력에 미치는 영향이 현저함을 알 수 있었다.

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텅스텐 브론즈 Sr1-xBaxNb2O6 단결정의 성장 특성 (Growth Properties of Tungsten-Bronze Sr1-xBaxNb2O6 Single Crystals)

  • 주기태;강봉훈
    • 한국재료학회지
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    • 제22권12호
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    • pp.711-716
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    • 2012
  • Tungsten bronze structure $Sr_{1-x}Ba_xNb_2O_6$ (SBN) single crystals were grown primarily using the Czochralski method, in which several difficulties were encountered: striation formation and diameter control. Striation formation occurred mainly because of crystal rotation in an asymmetric thermal field and unsteady melt convection driven by thermal buoyancy forces. To optimize the growth conditions, bulk SBN crystals were grown in a furnace with resistance heating elements. The zone of $O_2$ atmosphere for crystal growth is 9.0 cm and the difference of temperature between the melt and the top is $70^{\circ}C$. According to the growth conditions of the rotation rate, grown SBN became either polycrystalline or composed of single crystals. In the case of as-grown $Sr_{1-x}Ba_xNb_2O_6$ (x = 0.4; 60SBN) single crystals, the color of the crystals was transparent yellowish and the growth axis was the c-axis. The facets of the crystals were of various shapes. The length and diameter of the single crystals was 50~70 mm and 5~10 mm, respectively. Tungsten bronze SBN growth is affected by the temperature profile and the atmosphere of the growing zone. The thermal expansion coefficients on heating and on cooling of the grown SBN single crystals were not matched. These coefficients were thought to influence the phase transition phenomena of SBN.

Change of transmission characteristics of FSSs in hybrid composites due to residual stresses

  • Hwang, In-Han;Chun, Heoung-Jae;Hong, Ik-Pyo;Park, Yong-Bae;Kim, Yoon-Jae
    • Steel and Composite Structures
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    • 제19권6호
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    • pp.1501-1510
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    • 2015
  • The frequency selective surface (FSS) embedded hybrid composite materials have been developed to provide excellent mechanical and specific electromagnetic properties. Radar absorbing structures (RASs) are an example material that provides both radar absorbing properties and structural characteristics. The absorbing efficiency of an RAS can be improved using selected materials having special absorptive properties and structural characteristics and can be in the form of multi-layers or have a certain stacking sequence. However, residual stresses occur in FSS embedded composite structures after co-curing due to a mismatch between the coefficients of thermal expansion of the FSS and the composite material. In this study, to develop an RAS, the thermal residual stresses of FSS embedded composite structures were analyzed using finite element analysis, considering the effect of stacking sequence of composite laminates with square loop (SL) and double square loop (DSL) FSS patterns. The FSS radar absorbing efficiency was measured in the K-band frequency range of 21.6 GHz. Residual stress leads to a change in the deformation of the FSS pattern. Using these results, the effect of transmission characteristics with respect to the deformation on FSS pattern was analyzed using an FSS Simulator.

Effect of Rock Mass Properties on Coupled Thermo-Hydro-Mechanical Responses at Near-Field Rock Mass in a Heater Test - A Benchmark Sensitivity Study of the Kamaishi Mine Experiment in Japan

  • Hwajung Yoo;Jeonghwan Yoon;Ki-Bok Min
    • 방사성폐기물학회지
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    • 제21권1호
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    • pp.23-41
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    • 2023
  • Coupled thermo-hydraulic-mechanical (THM) processes are essential for the long-term performance of deep geological disposal of high-level radioactive waste. In this study, a numerical sensitivity analysis was performed to analyze the effect of rock properties on THM responses after the execution of the heater test at the Kamaishi mine in Japan. The TOUGH-FLAC simulator was applied for the numerical simulation assuming a continuum model for coupled THM analysis. The rock properties included in the sensitivity study were the Young's modulus, permeability, thermal conductivity, and thermal expansion coefficients of crystalline rock, rock salt, and clay. The responses, i.e., temperature, water content, displacement, and stress, were measured at monitoring points in the buffer and near-field rock mass during the simulations. The thermal conductivity had an overarching impact on THM responses. The influence of Young's modulus was evident in the mechanical behavior, whereas that of permeability was noticed through the change in the temperature and water content. The difference in the THM responses of the three rock type models implies the importance of the appropriate characterization of rock mass properties with regard to the performance assessment of the deep geological disposal of high-level radioactive waste.