• 제목/요약/키워드: Thermal Tilting

검색결과 38건 처리시간 0.021초

열 경계 조건이 다른 틸팅패드저널베어링의 성능 (Performance of Tilting Pad Journal Bearings with Different Thermal Boundary Conditions)

  • 서준호;황철호
    • Tribology and Lubricants
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    • 제37권1호
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    • pp.14-24
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    • 2021
  • This study shows the effect of the thermal boundary condition around the tilting pad journal bearing on the static and dynamic characteristics of the bearing through a high-precision numerical model. In many cases, it is very difficult to predict or measure the exact thermal boundary conditions around bearings at the operating site of a turbomachine, not even in a laboratory. The purpose of this study is not to predict the thermal boundary conditions around the bearing, but to find out how the performance of the bearing changes under different thermal boundary conditions. Lubricating oil, bearing pads and shafts were modeled in three dimensions using the finite element method, and the heat transfer between these three elements and the resulting thermal deformation were considered. The Generalized Reynolds equation and three-dimensional energy equation that can take into account the viscosity change in the direction of the film thickness are connected and analyzed by the relationship between viscosity and temperature. The numerical model was written in in-house code using MATLAB, and a parallel processing algorithm was used to improve the analysis speed. Constant temperature and convection temperature conditions are used as the thermal boundary conditions. Notably, the conditions around the bearing pad, rather than the temperature boundary conditions around the shaft, have a greater influence on the performance changes of the bearing.

열변형으로 인한 틸팅패드 저널베어링의 예압 변화 (Thermal Deformation Induced Preload Changein the Tilting Pad Journal Bearing)

  • 서준호;황철호
    • Tribology and Lubricants
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    • 제32권1호
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    • pp.1-8
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    • 2016
  • This paper focuses on the thermal deformation induced preload change in the tilting pad journal bearing, using a three-dimensional (3D) thermo-hydro-dynamic (THD) approach. Preload is considered as a critical factor in designing the tilting pad journal bearing. The initial preload measured under nil external load and nil thermal gradient is influenced by two factors, namely, the thermal deformation and elastic deformation. Thermal deformation is due to a temperature distribution in the bearing pads, whereas the elastic deformation is due to fluid forces acting on the pads. This study focuses on the changes induced in preload and film clearance due to thermal deformation. The generalized Reynolds equation is used to evaluate the force of the fluid and the 3D energy equation is used to calculate the temperature of the lubricant. The abovementioned equations are combined by establishing a relationship between viscosity and temperature. The heat transfer within the bearing pads, the lubricant, and the spinning journal is calculated using the heat flux boundary condition. The 3D Finite Element Method (FEM) is used in modeling the (1) heat conduction in the spinning journal and bearing pads, (2) thermal gradient induced thermal distortion of the spinning journal and pads, and (3) viscous shearing, and heat conduction and convection in a thin film. This evaluation method has an increased fidelity, and it can prove to be a cost-effective tool that can be used by designers to predict the dynamic behavior of a bearing.

초임계 CO2 발전용 파워터빈을 지지하는 틸팅패드 베어링의 열윤활 해석 및 패드 온도 측정 (Thermal Analysis and Temperature Measurement of Tilting Pad Bearings Supporting a Power Turbine for the Supercritical CO2 Cycle Application)

  • 이동현;김병옥;임형수
    • Tribology and Lubricants
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    • 제34권2호
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    • pp.43-48
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    • 2018
  • This paper presents the thermohydrodynamic analysis of tilting journal pad bearings supporting a power turbine rotor applied to a 250 kW super-critical $CO_2$ cycle. In the analysis, the generalized Reynolds equation and 3D energy equation are solved to predict oil film temperature and the 3D heat conduction equation is solved for pad temperature. The power turbine rotor is supported by two tilting pad bearings consisting of five pads with an oil supply block between the pads. Copper backing pads with higher thermal conductivity compared to steel backing pads are adopted to improve thermal management. The predicted maximum pad temperature is around $55^{\circ}C$ which is approximately $15^{\circ}C$ higher than oil supply temperature. In addition, the predicted minimum film thickness is 50 mm at a rotating speed of 5,000 rpm. These results indicate that there is no issue in the thermal behavior of the bearing. An operation test is performed with a power turbine module consisting of a power turbine, a reduction gear and a generator. Thermocouples are installed at the 75% position from the leading edge of the pad to monitor pad temperature. The power turbine uses compressed air at a temperature of $250^{\circ}C$ in its operation. The steady state pad temperatures measured in the test show good agreement with the predicted temperatures.

터빈 시뮬레이터용 틸팅패드 저널베어링의 열윤활 해석 및 패드 온도 측정 (Thermohydrodynamic Analysis and Pad Temperature Measurement of a Tilting Pad Journal Bearing for a Turbine Simulator)

  • 이동현;선경호
    • Tribology and Lubricants
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    • 제33권3호
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    • pp.112-118
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    • 2017
  • Tilting pad journal bearings(TPJBs) are widely used for high speed rotating machinery owing to their rotordynamic stability and thermal management feature. With increase in the rotating speed of such machinery, an increasingly important aspect of TPJB design is the prediction of their thermal behaviors. Researchers have conducted detailed investigations in the last two decades, which provided design tools for the TPJBs. Based on these previous studies, this paper presents a thermohydrodynamic(THD) analysis model for TPJBs. To calculate pressure distribution, we solve the generalized Reynolds equation and to predict the lubricant temperature, we solve the 3D energy equation. We employ the oil mixing theory to calculate pad inlet temperature; further, to consider heat conduction via the pad, we solve the heat conduction equation for the pads. We assume the shaft temperature as the averaged oil film temperature and apply natural convection boundary conditions to the pad side and back surfaces. To validate the analysis model, we compare the predicted pad temperatures with those from previous research. The results show good agreement with previous research. In addition, we conduct parametric studies on a TPJB which was used in a gas turbine simulator system. The predicted results show that film temperature largely depends on the rotating speed and oil supply condition.

Thermal NIL 용 스탬프 공정 수명에 관한 연구 (A Study on Stamp Process Life Time in Thermal NIL)

  • 조천수;이문재;오지인;임오강;정명영
    • 한국정밀공학회지
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    • 제28권2호
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    • pp.239-244
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    • 2011
  • Nano Imprint Lithography(NIL) is technique for copying a pattern from stamp with nano size pattern in order to replicated the materials. It is very important to demold in order to make NIL process effectively. Self Assembled Monolayers(SAM) coater is manufactured by means of decreasing surface energy with the stamp surface treatment to improve release characteristics. Manufactured device contains tilting and rotation option for increasing process life time by coating on the sidewall of the pattern in stamp. The stamp coated with optimized tilting angle $30^{\circ}$ and rotation speed of 10rpm has more imprinting cycles than the stamping coated without tilting and rotation. Effective SAM coating on the sidewall of the pattern in stamp will improve by 50% of process life time.

가속노화시험장치를 적용한 틸팅열차용 유리섬유직물/페놀릭 복합재의 노화특성 평가 (Aging Characteristics of Glass Fabric/Phenolic Composites for Tilting Train Using Accelerated Aging Tester)

  • 윤성호;남정표;황영은;이상진;신광복
    • 한국철도학회논문집
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    • 제8권2호
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    • pp.188-194
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    • 2005
  • Aging characteristics of glass fabric/phenolic composites for tilting train subjected to combined environmental aging factors were investigated. A 2.5KW accelerated aging tester with a xenon-arc lamp was used to provide environmental aging factors such as temperature, moisture, and ultraviolet. A series of aging tests were conducted up to 3000 hours and several types of specimens were prepared along the warp direction and the fill direction. Mechanical degradations for tensile, flexural, and shear properties were evaluated as a function of exposure times through a material testing system. Thermal analysis properties such as storage shear modulus, loss shear modulus, and tan 3 were measured through a dynamic mechanical analyzer. Finally exposed surfaces of the composites were examined using a scanning electron microscope. According to the experimental results, mechanical properties and thermal analysis properties of glass fabric/phenolic composites were found to be slightly degraded as a function of exposure times due to combined environmental effects.

자려 평형 틸팅 패드 스러스트 베어링의 정렬불량에 따른 베어링 특성에 관한 실험적 연구 (Experimental Study on the Characteristics of Misaligned Self-equalizing Tilting Pad Thrust Bearing)

  • 송애희;조현준;최성필;김선진
    • Tribology and Lubricants
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    • 제36권1호
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    • pp.27-33
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    • 2020
  • Self-equalizing tilting pad thrust bearings are usually employed in turbomachines to achieve high stability and reliability. A tilting pad bearing can incorporate self-equalizing links to handle the misalignment between the bearing and the thrust collar. In this popular design method, the pads sit on the upper-level plates and the lower-level plates stay on the retainer base. With misalignment, the pads that are heavily loaded are pushed down. Consequently, the link pushes up the pads on the opposite side, keeping the bearing surface parallel to the thrust collar surface. The self-equalizing link is used to handle the misalignment from the thermal and mechanical effects. In this study, the experimental investigation deals with the performance of self-equalizing tilting pad thrust bearings. The test rig for evaluating the performance of bearing is developed which can control the misalignment angle. Simultaneous measurements are taken for the force acting on each pad. Pad metal temperature and oil film thickness are functions of the shaft speed, bearing load, misalignment angle, and design of leveling plates. The effect of misalignment on bearing performance is discussed. The results demonstrate that the load on each pad depends on the test conditions(especially misalignment angle), and the load influences the performance of bearings.

고해상도 영상 획득을 위한 틸트 메커니즘 적용 기법 (Applying tilt mechanism for high-resolution image acquisition)

  • 송천호
    • 한국컴퓨터정보학회논문지
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    • 제19권12호
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    • pp.31-37
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    • 2014
  • 본 연구논문에서는 고해상도 적외선 센서장비에서 조립오차에 의해 저하된 성능을 보완하기 위해 적외선 센서장비의 구성품인 렌즈조립체, 축거울 및 검출기의 민감도 분석을 통해 성능에 미치는 영향성을 확인하였고, 이를 보정하기 위해 검출기의 틸트 메커니즘 적용 방안에 대한 연구를 하였다. 검출기 틸트 메커니즘에는 장착면에 shim을 적용하여 tilt하는 방식인 Shim plate 방식과 tilt screw를 조정하여 검출면의 tilt를 조정하는 Tilting 나사 방식, 마지막으로 마이크로미터를 장착하여 정량적인 데이터를 획득할 수 있는 마이크로미터 헤드 방식으로 3가지 방식이 검토 되었다. 검토 결과 사용자의 조절이 용이하고 부피가 크지 않으며 실시간으로 영상을 보면서 조절이 가능한 Tilting 나사 방식을 적용하였으며, 실험결과 고해상도 영상을 획득할 수 있었으며 고해상도 영상획득을 구현하기 위한 장비에 적용이 필요한 기술임을 확인하였다.

대수층 축열시스템의 열거동에 관한 실험적 연구 (An Experimental Study on the Thermal Behavior of Aquifer Thermal Energy Storage System)

  • 이세균;문병수;남승백;김기덕
    • 대한기계학회논문집
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    • 제16권9호
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    • pp.1780-1787
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    • 1992
  • 본 연구에서는 대수층을 시뮬레이션한 실험장치를 통하여 온도분포를 관찰하 고 자연대류에 관한 단순화된 이론적 모델을 개발하여 실험치와 비교 검토하고자 한 다.