• Title/Summary/Keyword: Thermal Failure

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Development of a Failure Probability Model based on Operation Data of Thermal Piping Network in District Heating System (지역난방 열배관망 운영데이터 기반의 파손확률 모델 개발)

  • Kim, Hyoung Seok;Kim, Gye Beom;Kim, Lae Hyun
    • Korean Chemical Engineering Research
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    • v.55 no.3
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    • pp.322-331
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    • 2017
  • District heating was first introduced in Korea in 1985. As the service life of the underground thermal piping network has increased for more than 30 years, the maintenance of the underground thermal pipe has become an important issue. A variety of complex technologies are required for periodic inspection and operation management for the maintenance of the aged thermal piping network. Especially, it is required to develop a model that can be used for decision making in order to derive optimal maintenance and replacement point from the economic viewpoint in the field. In this study, the analysis was carried out based on the repair history and accident data at the operation of the thermal pipe network of five districts in the Korea District Heating Corporation. A failure probability model was developed by introducing statistical techniques of qualitative analysis and binomial logistic regression analysis. As a result of qualitative analysis of maintenance history and accident data, the most important cause of pipeline damage was construction erosion, corrosion of pipe and bad material accounted for about 82%. In the statistical model analysis, by setting the separation point of the classification to 0.25, the accuracy of the thermal pipe breakage and non-breakage classification improved to 73.5%. In order to establish the failure probability model, the fitness of the model was verified through the Hosmer and Lemeshow test, the independent test of the independent variables, and the Chi-Square test of the model. According to the results of analysis of the risk of thermal pipe network damage, the highest probability of failure was analyzed as the thermal pipeline constructed by the F construction company in the reducer pipe of less than 250mm, which is more than 10 years on the Seoul area motorway in winter. The results of this study can be used to prioritize maintenance, preventive inspection, and replacement of thermal piping systems. In addition, it will be possible to reduce the frequency of thermal pipeline damage and to use it more aggressively to manage thermal piping network by establishing and coping with accident prevention plan in advance such as inspection and maintenance.

Development of Smart-phone based Thermal Imaging Diagnostic System for Monitoring Disc Pads of Crane (크레인 디스크 패드 모니터링을 위한 스마트폰 기반의 열영상 진단 시스템 개발)

  • Oh, Yeon-Jae;Park, Kyoung-Wook;Kim, Eung-Kon
    • The Journal of the Korea institute of electronic communication sciences
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    • v.9 no.12
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    • pp.1397-1404
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    • 2014
  • Grab cranes are used for multi-purpose when the sand and soil are deposited into harbor wharf or the undersea construction is performed. Among the components of crane grab, the wire drum and disc brake pad are key expendables and have disadvantages that lot of heat is generated and very expensive when replacing them. In this study, the thermal image analysis for the disc brake, which works with wire drum of the crane is suggested. The suggested system performs the pad thermal diagnosis through the thermal image using the characteristics that the disc and pad surface temperatures are distributed abnormally before the brake failure and the disc pad damage. Therefore, the damage by the failure can be prevented by discovering the abnormality of the machine parts before failure and the life cycle of the pad and the cost can be extended and saved by operating the crane performing constant checkup for the overload.

A Estimation of Thermal Fatigue Performance in Three-way Catalyst (삼원 촉매의 열적 내구 성능 평가)

  • Lee, Sung Riong;Cho, Seok-Swoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.1
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    • pp.13-19
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    • 2013
  • This study examines thermal safety on three-way catalyst that dominates 70% among whole exhaust gas purification device in 2003. Three-way catalyst maintains high temperature in interior domain but maintains low temperature on outside surface. Therefore this device shows tensile stress on outside surface. Temperature distribution of three-way catalyst was acquired by thermal flow analysis for predicted thermal flow parameter. Thermal stress analysis for three-way catalysis was performed based on this temperature distribution. Thermal safety of three-way catalyst was estimated by strength reduction factor and failure probability.

Effects of Accelerated Thermal Aging on Dynamic Properties of Laminated Rubber Bearings (적층고무받침의 가속 열 노화 동적특성 영향)

  • Oh, Ju;Jung, Hie-Young
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.5A
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    • pp.417-424
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    • 2010
  • The dynamic properties of laminated rubber bearings used as isolators in structures could be significantly deteriorated because of the change of microstructure in rubber caused by thermal aging. As a result, a catastrophic failure of bridges and buildings unexpectedly occurs when they are subjected to earthquake attack. Here, the dynamic properties of laminated rubber bearings before and after different of compression-shear loading and repeated cycles loadings, ultimated failure test with thermal aging were first measured and compared to each other. The experimental results, the effects of thermal aging on the shear stiffness, energy absorption, and equivalent damping coefficient of laminated rubber bearings are investigated. It is found that the deterioration of dynamic properties of laminated rubber bearings caused by thermal aging is significant and should be taken into account in designing rubber bearings.

Vibration-Based Nondestructive Evaluation of Thermal Stress-Induced Damage in Thin Composite Laminates (복합 적층 박판의 열응력 파손에 대한 진동 활용 비파괴평가)

  • Lee, Sung-Hyuk;Choi, Nak-Sam;Lee, Jong-Ki
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.5
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    • pp.347-355
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    • 1999
  • A feasibility investigation on vibration-based nondestructive evaluation of thermal stress-induced micro-failure in the free edge region of thin composite laminates(1mm thick) has been carried out. The failure occurrence and damage zone, which were predicted by the three-dimensional finite-element thermal stress analysis, were observed using the ultrasonic C-scan and optical microscopy. Analysis of the vibration spectrum measured from the laminate beam specimens by the vibration sweep test exhibited that the obvious decrease in resonancy frequency and some considerable increase in damping factor were associated with the micro-failure formation. The vibration technique utilizing short beam and high resonant frequency was found to be very sensitive to the thermal stress-induced damage in the thin laminates.

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Thermal modeling and analysis of single phase LSPM (단상 LSPM의 열해석 모델링 및 특성 해석)

  • Ham, Sang-Hwan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.3
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    • pp.411-416
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    • 2015
  • This paper presents the thermal modeling and analysis of Line power Start Permanent magnet Motor (LSPM). Thermal analysis of electrical machines is important because temperatures that are consistently too high will reduce the life time of machines and may lead to serious failure. Coefficients of convection are calculated according to the types of operating conditions. And computational fluid dynamics (CFD) technique is performed in order to predict thermal characteristic. The results are compared to the test results.

Thermographic analysis of failure for different rock types under uniaxial loading

  • Kirmaci, Alper;Erkayaoglu, Mustafa
    • Geomechanics and Engineering
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    • v.23 no.6
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    • pp.503-512
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    • 2020
  • Mining activities focus on the production of mineral resources for energy generation and raw material requirements worldwide and it is a known fact that shallow reserves become scarce. For this reason, exploration of new resources proceeds consistently to meet the increasing energy and raw material demand of industrial activities. Rock mechanics has a vital role in underground mining and surface mining. Devices and instruments used in laboratory testing to determine rock mechanics related parameters might have limited sensing capability of the failure behavior. However, methodologies such as, thermal cameras, digital speckle correlation method and acoustic emission might enable to investigate the initial crack formation in detail. Regarding this, in this study, thermographic analysis was performed to analyze the failure behaviors of different types of rock specimens during uniaxial compressive strength experiments. The energy dissipation profiles of different types of rocks were characterized by the temperature difference recorded with an infrared thermal camera during experiments. The temperature increase at the failure moment was detected as 4.45℃ and 9.58℃ for andesite and gneiss-schist specimens, respectively. Higher temperature increase was observed with respect to higher UCS value. Besides, a temperature decreases of about 0.5-0.6℃ was recorded during the experiments of the marble specimens. The temperature change on the specimen is related to release of radiation energy. As a result of the porosity tests, it was observed that increase in the porosity rate from 5.65% to 20.97% can be associated to higher radiation energy released, from 12.68 kJ to 297.18 kJ.

Fracture and Protection Technologies against Impulse of Power Arresters (전력용 피뢰기의 임펄스에 의한 파손과 대척 기술)

  • 한세원;조한구;김석수
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.190-193
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    • 2001
  • ZnO varistors have been widely used to protect power system and electronic system against overvoltages based on their excellent nonlinearity. In order to increase their protection capability, the fracture and protection technologies of arresters have to study according to their applications, namely ImA DC voltage, leakage currents, impulse residual voltages, withstanding capability to impulse surge, and energy absorption capability. ZnO varistors which have nonlinear current-voltage characteristic name a number of failure mechanism when ZnO elements absorb surge energies. Failure mode by thermal stress and Pin hole are among the most common failure mechanism at the high current surge current. In this study, the fracture mechaism of power arresters are introduced and protection technologies are researched. In particular the effect of thermal stress by surge currents to ZnO elements and methods against arc surge energy through withstand structure design of arrester are discussed.

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Failure analysis on the phenomenon of water condensing of automotive head lamp assembly (자동차용 head lamp의 수밀원인 분석)

  • Cho, Young-Jin;Jeon, Jong-Soo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1349-1354
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    • 2008
  • In this study, we try to find the root cause of water condensing failures in a headlamp using chemical and mechanical analysis. Through the surface inspection by OM, SEM and CT, it was found that water infiltrate into the headlamp through hotmelt adhesive debonding part caused by adhesion force degradation and poor quality. IR spectra shows that adhesion force degradation are characterized by increase of some functional group(1742, 1710, 1649, 1016). Through the ESPI measurement, it is turned out that bonding structural change by thermal expansion and degradation of adhesive can be the cause of void generation. So it is recommended that cooling passage and the bonding part should be redesigned to give a guarantee of less thermal stress and high adhesion quality.

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Axisymmetric Finite Element Analysis of Decomposing Polymeric Composites and Structures (열경화성 고분자 복합재 구조물의 축대칭 유한요소해석)

  • Lee, Seon-Pyo
    • 연구논문집
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    • s.24
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    • pp.81-96
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    • 1994
  • To investigate failure mechanisms observed in carbon-phenolic thermal insulators, differential equations which govern the decomposition process in a deformable anisotropic porous solid are derived for three-dimensional axisymmetric constructions. The governing equations not only couple the material deformation with pore pressure, but also couple pressure and temperature, which means that heat convected by the pyrolysis gases is properly accounted for. Then the Bubnov-Galerkin finite element method is applied to these equations to transform them into a semidescrete finite element system. A thermal insulation liner in the cowl region under typical operating conditions is analyzed to find a mechanism for plylift. The results from the structural analysis show across-ply failure in the cowl zone. The mechanism for plylift is hypothesized as a sequential procedure : 1) the across-ply failure which is the precursor to plylift and 2) the local fiber buckling caused by generation of excessive in-plane compressive stress. To prevent plylift, the across-ply stress can be reduced by using appropriate material ply angles in cowl zone design.

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