• 제목/요약/키워드: Thermal Crack

검색결과 736건 처리시간 0.023초

Fly Ash 및 강섬유를 사용한 CFRD 터널 콘크리트의 균열발생 가능성 분석 (Crack Analysis of CFRD Tunnel Concrete Using Fly Ash and Steel Fiber)

  • 우상균;노재명;조명석;송영철
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 추계 학술발표회 논문집
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    • pp.713-716
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    • 2006
  • The main purpose of this research was to enhance the durability in both the design and construction of dams. Especially, in case of rockfill dams, the durability of tunnel concrete in a concrete-faced rockfill dam(CFRD) is achieved by optimizing the fly ash replacement for cement and application of steel fiber. The effect on durability and thermal property corresponding to the increasing replacement of fly ash and application of steel fiber was evaluated, and the optimum value of fly ash replacement and steel fiber application was recommended. The results show that 15% of fly ash replacement and $20kg/m^3$ of steel fiber application was found to be an optimum level and demonstrated excellent performance in durability and thermal property.

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다중 응력 변화에 따른 에폭시 복합체의 내크랙성 및 절연 파괴 특성 (The Crack Resistance and the Dielectric Breakdown properties of Epoxy Composities due to the Multi Stresses Variation)

  • 송봉철;김상걸;안준호;김충혁;이준웅
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 하계학술대회 논문집
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    • pp.136-139
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    • 2000
  • Epoxy materials are used as insulation material for electric power cables. In the case of a flow of excess current due to the temperature difference which occurs between the heat of the conductor and the atmosphere, heat degrades connection point of the cables. Also, the mechanical stress, which occurs due to the thermal expansion coefficient of cable connection electrode system and epoxy insulation materials along with the gap between thermal conduction based on the extra high voltage of transmitted voltage, increases possibility of cracks to occur. The relationship between mechanical stress and electrical breakdown mechanism is verified for the epoxy materials such as high toughness epoxy materials, which comes to be used contemporarily, and for the breakdown mechanism of epoxy materials on the multi-stresses (mechanical and electrical) due to the variation of the temperature.

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객차용 Fe계 브레이크 라이닝 개발 (A study on the development of a Fe-based brake lining for Passenger car)

  • 최경진;이동형
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.258-265
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    • 2000
  • This study is to develop a Fe-based disc brake tinning with sponge structure for passenger car of 150km/h train and to concept design with 3 groove type for brake disc reducing hot hair-crack and certainly friction coeifficient. The developping brake linning would be to presumption of thermal stress Max.5.53k9/m0 of the 3 groove type. and It is stable friction coeifficient and wear rate on the Full Scale Brake dynamometer. So 3 groove type must be reduced to hot stress between Brake disc and Linning and Friction temperature is reduced about 20$^{\circ}C$

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미세립강 잠호 용접부의 COD에 미치는 시편 크기의 영향 (Efforts of Specimen Sizes on Crack Opening Displacement (COD) for Submerged Arc Weldments of Fine Grained Steel)

  • 윤중근;김대훈;김문일
    • Journal of Welding and Joining
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    • 제1권2호
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    • pp.53-60
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    • 1983
  • COD test based on fracture mechanics concept was used in this study to evaluate the fracture toughness quantitatively. Effects of specimen sizes on critical COD value for ABS EH 36 steel and its submerged arc weldments, and the variation of critical COD value depending on metallurgical/mechanical heterogeneities caused by weld thermal cycles were investigated. Experiment was performed by using specimens made from base metal and submerged arc weldments according to BS 5762. Obtained results are summarized as follows; 1) Critical COD value for base metal decreases with increasing thickness of specimen. On hand, as the reduction ratio of critical COD decreases with increasing specimen thickness, critical COD value becomes constant above a thickness of specimen. 2) Critical COD value for weldment decreases with increasing thickness of specimen and was also affected by metallurgical states of base metal. 3) Size effects for weldment was greater at the hardened region. 4) Critical COD value was affected by microstructural change due to weld thermal cycles in weldments; that is, accicular ferrite formation is favorable for increasing of COD value.

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배관해석에 의한 원전 배관부의 검사부위 선정 (Careful Determination of Inservice Inspection of piping by Computer Analysis in Nuclear Power Plant)

  • 임형택;이삼래;이종포;김병철
    • 비파괴검사학회지
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    • 제12권2호
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    • pp.14-20
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    • 1992
  • Stress analysis has been performed using computer program ANSYS in the pressurizer surge line in accordance with ASME Sec. III in order to predict possibility of fatigue failure due to thermal stratification phenomena in pipes connected to reactor coolant system of nuclear power plants. Highly vulnerable area to crack generation has been chosen by the analysis of fatigue due to thermal stress in pressurizer surge line. This kind of result can be helpful to choose the location requiring intensive care during inservice inspection of nuclear power plants.

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Stress Corrosion Cracking of Heat Exchanger Tubes in District Heating System

  • Cho, Sangwon;Kim, Seon-Hong;Kim, Woo-Cheol;Kim, Jung-Gu
    • Corrosion Science and Technology
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    • 제18권2호
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    • pp.49-54
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    • 2019
  • The purpose of this paper is to present failure analysis, of the heat exchanger tube in a district heating system. SS304 stainless steel is used, as material for the heat exchanger tube. The heat exchanger operates in a soft water environment containing a small amount of chloride ions, and regularly repeats operation and standstill period. This causes concentration of chloride ions on the outer surface of the tube, as well as repeat of thermal expansion, and shrinkage of the tube. As a result of microscopic examination, cracks showed transgranular as well as branched propagation, and many pits were present, at the initiation point of each crack. Energy disperstive spectroscopy analysis showed Fe and O peak, as well as Cl peak, meaning that cracks were affected by Cl ion. Failure of the tube was caused by chloride-induced stress corrosion cracking by thermal stress, high temperature, and localized enrichment of chloride ions.

5층열장벽 피막의 고온 물성에 관한연구 (A Syudy on the High Temprerties of the 5Layer Functionally Gradient Thermal Barrier Coating)

  • 한주철;정철;송요승;윤종구;노병호;이구현
    • 한국표면공학회지
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    • 제31권1호
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    • pp.12-23
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    • 1998
  • The Thermal Barrier Coating(TBC) has been used to improve the heat barrier and tribological properties of the aircraft engine and the automobile engine in high temperature. Especially, the high temperature tribological propertied of the cylinder haed and the piston crown of diesel engine was emphasized. Therefore, the purpose of this work was to evaluate the microstructure, tribological propeer in high tempearmal shock resistance and bonding strength of five layer functionally gradient TBC for the applications. The five layerwere composed with 100% ceramic insulating later, 75(ceramic):25 (metal) layer, 50:50 layer, 25:75 layer and 100% metal bonding layer to redude the thermal stress. the YSL and MSL poweders were the insulation ceramics powers. The NiCrAly, Inconel625 and SUS powders were the bonding and mixingg powders for plasma spray process. According to the result of high temperature wear test, the wera resistance of YSZ/NiCrAlY siytem was most out standing at 600 and $800^{\circ}C$. At $400^{\circ}C$, the wear resistance of YSZ/Inconel system was better than others. Wear volume at other temperature because of the low temperature degration of zirconia. The thermal shock mechanism of 5 later is the vertical crack gegration in insulating layer. this means that the initial cracks were generated in the top layer, and then developed into the composite layers during thermal shock test. Finally, these cracks werereached to the interface of coating and substrate and also, these vertioal cracks join with the horizontal cracks of the each layers. The bonding strength of YSZ/NiCrAlY and YSZ/Inconel 5 layer system is better than other 5layer systems. The theramal shock resistance of thermal barrier coating s with 5 layer system is better than that of 3 layers and 2 layers.

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Zn-Al-Mg 합금도금강판의 헤어라인 처리가 표면흑색화 및 열확산도에 미치는 영향 (Effects of hairline treatment on surface blackening and thermal diffusion of Zn-Al-Mg alloy-coated steel sheet)

  • 박진성;윤덕빈;김상헌;김태엽;김성진
    • 한국표면공학회지
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    • 제56권1호
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    • pp.69-76
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    • 2023
  • The effects of hairline treatment on surface blackening and thermal diffusion behaviors of Zn-Al-Mg alloy coated steel sheet were evaluated by the three-dimensional surface profiler and laser-flash technique. The metallographic observation of coating damages by hairline treatments showed that several cracks were initiated and propagated along the interface between primary Zn/eutectic phases. As the hairline processing became more severe, the crack occurrence frequency in eutectic phase of coating layer and the surface roughness increased, which had a proportional relationship with the level of blackening on the coating surface. In addition, the higher interfacial areas of the blackened coating surface, caused by the hairline process, led to an increase in thermal diffusivity and conductivity of the coated steel sheet. On the other hand, when the coating damage by hairline treatment was excessive and the steel substrate was exposed, there was little difference between the thermal diffusivity/conductivity of the untreated sample though the blackening degree was higher than that of untreated sample. This work suggests that the increase in the surface areas of the coating layer without exposure to steel substrate through hairline treatment can be one of the effective technical strategies for the development of Zn-Al-Mg alloy coated steel sheets with higher blackening level and thermal diffusivity.

연직파이프쿨링 공법에 의한 매스콘크리트 온도균열 제어에 관한 해석적 연구 (Analytical Study on Thermal Cracking Control of Mass Concrete by Vertical Pipe Cooling Method)

  • 서태석;조윤구;이근주;임창근
    • 콘크리트학회논문집
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    • 제26권1호
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    • pp.57-62
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    • 2014
  • 이 연구에서는 수직으로 긴 매스 구조물에 적합한 파이프쿨링 공법을 제안하기 위하여 기존의 파이프쿨링 공법과는 달리 파이프를 수직으로 설치하는 연직파이프쿨링 공법을 개발하였다. 타당성을 검토하기 위하여 해석대상 부재의 형상($1{\times}3{\times}20m$, $4{\times}4{\times}4m$)을 대상으로 하여 FEM 해석을 수행하였으며, 온도 및 응력 변화와 온도균열 지수 등을 검토하였다. 그 결과, 매스콘크리트 구조물의 온도균열 제어에 효과가 있는 것을 확인할 수 있었다.

경사기능성 세라믹/금속 복합재료의 열응력 해석(1)-플라즈마 용사재- (Thermal Stress Analysis of Functuonally Graded Ceramic/Metal Composites(I)-Plasma Spraying Material-)

  • 송준희;임재규;정세희
    • 대한기계학회논문집A
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    • 제21권3호
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    • pp.439-446
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    • 1997
  • A traditional notion of composites has been composed as a uniform dispersoid, but now it is proposed without regard to such rule with process development. Functionally Graded Material(FGM) consists of a new material design that is to make intentionally irregular dispersion state. In this study, thermal stress analysis of plasma spraying PSZ/NiCrAlY gradient material was conducted theoretically using a finite-element program. A formations of the model are direct bonding material(NFGM) and FGM with PSZ and NiCrAlY component element. The temperature conditions were $700^{\circ}C$ to 1100.deg. C assuming a cooling-down precess up to room temperature. Fracture damage mechanism was analyzed by the parameters of residual stress.