• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2000년도 춘계학술대회논문집B
• /
• pp.886-891
• /
• 2000

One of the domestic co-generation plants have undergone excessive vibration problems of turbine attributed to external force for years. The root cause of turbine vibration may be shan alignment problem which sometimes is changed by thermal expansion and external farce, even if turbine technicians perfectly performed it. To evaluate the alignment condition from plant start-up to full load, a strain measurement of turbine and main steam piping subjected to thermal loading is monitored by using strain gages. The strain gages are bonded on both bearing housing adjusting bolts and pipe stoppers which. installed in the x-direction of left-side main steam piping near the turbine inlet in order to monitor closely the effect of turbine under thermal deformation of turbine casing and main steam piping during plant full load. Also in situ load of constant support hangers in main steam piping system is measured by strain gages and its results are used to rebalance the hanger rod load. Consequently, the experimental stress analysis by using strain gages turns out to be very useful tool to diagnose the trouble and failures of not only to stationary components but to rotating machinery in power plants.

• 한국기계가공학회지
• /
• 제6권1호
• /
• pp.43-49
• /
• 2007

Multi-function and miniaturization of the medical equipment and tele-communication systems need small and high precision machined parts. For the economic machining of the small size workpiece it should be machined by small and high precision machine tools with high speed machining. The belt type driving system in turning lathe has a limitation of spindle speeds because of the vibrations from driving mechanism, built-in type of driving mechanism is used to reduce the vibration. However, the main spindle of the built-in motor is connected directly to the motor, so the heat generation of the motor and bearing makes bad influence of the accuracy of machine tools. In this study, the analysis of heat generation from motor and bearings supporting main spindle and experiment were carried out. The results of theoretical simulation of temperature and deformation of the main spindle are good agreement with those of measured.

• 대한설비공학회:학술대회논문집
• /
• 대한설비공학회 2008년도 하계학술발표대회 논문집
• /
• pp.177-183
• /
• 2008

For 10 kW-class Stirling engine using scroll expander and scroll compressor, considerations on thermal expansion of the fixed and orbiting scroll members of the scroll expander due to high gas temperature at the expander inlet has resulted in adopting of the keys between the fixed scroll and main frame for the fixed scroll side and spring type insertion between the orbiting scroll base plate and supporting holders for orbiting scroll side. Dynamic analysis on the fixed and orbiting scroll members and the shafts of the scroll expander showed that using of these devices for complying thermal expansion caused large variations of the forces acting on the fixed scroll keys and on the power transmitting shafts and also on the shaft bearings.

• 한국정밀공학회지
• /
• 제28권7호
• /
• pp.805-813
• /
• 2011

The dynamic stress of the diesel engine block is analyzed by using flexible-body dynamic analysis. Multiple loadings including the pressure load due to gas combustion, thermal load, and dynamic load are considered. Thermal load is assumed constant, however, pressure load and dynamic load are treated as time dependent. The present work is focused on the dynamic stress analysis, especially on finding critical points of the engine block. The analysis model includes four parts - engine block, generator, bed, and mounts. On the other hand, crank shaft, pistons, and main bearings are excluded from the model. However, their dynamic effects are applied by dynamic forces, obtained in the separate analysis. Dynamic stress is found by using flexible body dynamic analysis, and compared to the measured data.

• 한국초전도ㆍ저온공학회논문지
• /
• 제19권4호
• /
• pp.45-50
• /
• 2017

This paper presents a conceptual design and analysis for a 1-kW-class high-temperature superconducting rotating machine (HTSRM) rotor. The designed prototype is a small-scale integration system of a HTSRM and a HTS contactless rotary excitation device (CRED). Technically, CRED and HTSRM are connected in the same shaft, and it effectively charges the HTS coils of the rotor field winding by pumping fluxes via a non-contact method. HTS coils in rotor pole body and toroidal HTS wire in CRED rotor are cooled and operated by liquid nitrogen in cryogen tank located in inner-most of rotor. Therefore, it is crucial to securely maintain the thermal stability of cryogenic environment inside rotor. Especially, we critically consider not only on mechanical characteristics of the rotor but also on cryogenic thermal characteristics. In this paper, we conduct two main tasks covering optimizing a conceptual design and performing operational characteristics. First, rotor parameters are conceptually designed by analytical design codes. These parameters consider to mechanical and thermal performances such as mechanical strength, mechanical rigidity, and thermal heat losses of the rotor. Second, mechanical and thermal characteristics of rotor for 1-kW-class HTSRM are analyzed to verify the feasible operation conditions. Hence, three-dimensional finite element analysis (3D-FEA) method is used to perform these analyses in ANSYS-Workbench platform.

• 한국원자력학회:학술대회논문집
• /
• 한국원자력학회 1996년도 춘계학술발표회논문집(2)
• /
• pp.745-750
• /
• 1996

An analysis of a loss of residual heat removal system (RHRS) event during midloop operation after reactor shutdown was performed using the RELAP5/MOD3 thermal-hydraulic computer code. The experimental data of a 5% cold leg break test conducted at the ROSA-IV Large Scale Test Facility (LSTF) to simulate a main coolant pump shaft seal removal event during midloop operation of a Westinghouse-type PWR were used in the analysis. The predicted core boiling time and the peak primary system pressure showed good agreements with the measured data. Some differences between the calculational results and the experimental results were, however, found in areas of the timing of loop seal clearing and the temperature distribution in a pressurizer. Other calculational problems identified were discussed as well.

• 터널과지하공간
• /
• 제24권4호
• /
• pp.297-307
• /
• 2014

암반공동을 이용한 열에너지 저장은 대용량 저장이 가능하며 열저장매체를 선택할 수 있는 장점이 있다. 본 연구에서는 사일로 형태의 열저장공동이 지반 내 두 개 이상 배치될 때 공동 사이에 형성되는 암반 필라의 안정성에 대해 3차원 유한차분해석 프로그램인 $FLAC^{3D}$를 이용하여 분석하였으며, 저장된 열에너지로 인해 암반에 발생하는 열응력을 반영할 수 있도록 열-역학적 연계모델을 사용하였다. 해석 결과, 열에너지 장기 저장으로 인해 암반 필라에 작용하는 최대주응력이 상당량 증가하였으며, 필라 폭이 좁아질수록 근접한 열원 때문에 열응력 증가량도 커짐을 확인하였다. 필라 안정성에 영향을 미치는 주요인자로서 저장공동 간격, 측압계수, 심도를 선정하고 민감도 분석을 실시한 결과, 측압계수, 저장공동 간격, 심도 순서로 영향력이 크게 평가되었다. 저장공동 간격의 경우 동일한 크기의 공동 건설 시 필라 폭을 최소 저장공동 직경 이상 확보해야 할 것으로 판단되었다. 큰 규모의 저장공동 주변에 소규모 수직갱이 설치될 때는 최소한 저장공동 직경의 0.5배 이상 이격함으로써 크기 차이로 인해 수직갱에 응력이 집중되는 현상을 해소할 수 있었다. 또한 최대수평주응력 작용방향과 공동 중심을 잇는 축이 평행하도록 배치하여 저장공동에 의한 방패효과가 발휘될 수 있게 함으로써 현지응력이 공동 사이 암반 필라에 미치는 영향을 최소화할 수 있었다.

• 한국주조공학회지
• /
• 제38권2호
• /
• pp.48-54
• /
• 2018

To improve the durability of the turbocharger, it is important to suppress cracking of the turbine housing; therefore, we investigated the initiation and growth of these cracks. First, we initiated a crack in the turbine housing using endurance experiments. After the endurance test, cracks mainly occurred in the valve seat, the nozzle area, and the scroll part of the turbine housing. The results of a fracture analysis of the cracks showed that cracks in the valve seat were initiated by fatigue fracture. This seems to be caused by the accumulation of mechanical and thermal stresses due to vibration of the turbine wheel and high-temperature exhaust gas. Also, cracks in nozzle and scroll area were initiated by intergranular corrosion due to the exhaust gas. Thus, although there are differences in the cause of initiation according to the site, a concentric waveform was observed in all fracture planes. This phenomenon indicates that cracks gradually grow due to repeated stress changes, and the main causes are the temperature difference of the exhaust gas and the vibration caused by the turbine shaft.

• 한국기계가공학회지
• /
• 제20권5호
• /
• pp.69-75
• /
• 2021

Fuel economy has always been a major issue for the automotive industry due to environmental concerns. In particular, it is known that only 5-20% of the energy generated in a car that mainly uses an internal combustion engine is converted to increase fuel efficiency, many methods have been proposed. Among these methods, weight reduction is most commonly used because it is the simplest and cheapest. Weight is always the main reason for energy consumption, therefore, reducing weight is the best way to increase fuel efficiency while simultaneously saving on material costs. To reduce the weight of a compressor, material substitution is used. However, aluminum (a lighter metal substitute) is more fragile than steel, therefore, structural stability must be verified through testing. In this paper, we performed a 3D analysis to investigate whether aluminum can be used without compromising structural stability. Our investigation included static analysis and thermal analysis. As a result, we found that an aluminum swash plate can be safely applied on a shaft instead of steel; it reduces weight while maintaining stability that is equal to or better than steel.

• 해양환경안전학회지
• /
• 제23권4호
• /
• pp.393-399
• /
• 2017

왕복동식 압축기에서 피스톤과 커넥팅로드는 중요한 부분이다. 이러한 주요부에 기계적 부하가 과도하게 가해지면 해당 기부속이 손상될 수 있으며, 교체하기도 쉽지 않고 비용도 많이 든다. 따라서 내구성과 수명에 영향을 미치는 요인을 분석할 필요가 있다. 본 연구의 주요 목적은 피스톤과 커넥팅로드의 최대 응력 집중 위치를 확인하는 것이다. 이를 위해 설계된 공기압축기의 작업 공정의 동적계산을 기반으로 피스톤 및 커넥팅로드의 응력 분석을 수행하였다. 공기압축기의 피스톤과 커넥팅로드의 3 차원 모델을 따로 설계하고, 이러한 부품들의 유한요소 해석은 수치해석적인 근사해법을 사용하였다. 피스톤은 열 경계 조건 없이 크랭크 샤프트의 각도에 따라 압력 부하를 받는다. 시뮬레이션 결과는 피스톤과 커넥팅로드의 응력 집중 위치와 그 값을 예측하고 추정할 수 있다. 그 결과 크랭크 각도 $135^{\circ}$와 $225^{\circ}$에서 피스톤은 190MPa, 커넥팅로드는 123MPa 이상의 최대 등가응력이 나타났으며 이는 인장 항복강도 이하의 값이다. 또한, 커넥팅로드와 피스톤에 계산 된 안전 계수는 1보다 높게 나타났다. 더욱이, 이러한 결과는 왕복동 공기압축기 제작사에 피스톤 및 커넥팅로드를 설계함에 있어서 최적화를 위한 참고 자료로 활용 될 수 있다.