• 제목/요약/키워드: Test furnace

검색결과 759건 처리시간 0.033초

Array Sensing Using Electromagnetic Method for Detection of Smelting in Submerged Arc Furnaces

  • Liu, WeiLing;Han, XiaoHong;Yang, LingZhen;Chang, XiaoMing
    • Journal of Magnetics
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    • 제21권3호
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    • pp.322-329
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    • 2016
  • In this paper, we propose an array sensing detection method for smelting of submerged arc furnaces (SAF) based on electromagnetic radiation. AC magnetic field generated by electrode currents and molten currents in the furnace is reflected outside of the furnace. According to the spatial distribution of electromagnetic field a radiation model of SAF is built. We design a 3D magnetic field sensing array system in order to collect the magnetic field information. Through the collected information, the current distribution characteristics of SAF are described and the key parameters of smelting are obtained. Theoretical simulation and field test show that the curves acquired by the sensing array can accurately reflect the information of the relative displacement when the relative displacement between the array and electrode is 10 cm. Compared with the detection method of 3D single point, the proposed array sensing method of magnetic field obtains better results in terms of real-time and accuracy, and has good practical value for industrial measurement.

분리형 히트파이프의 저발열량 연료가스 예열시스템에 대한 적용연구 (Application of a Large Scale Heat Pipe System to Preheating the Fuel Gas of Low Heating Value)

  • 박흥수;유갑종;이진호;이용국
    • 대한기계학회논문집B
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    • 제23권9호
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    • pp.1085-1097
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    • 1999
  • A separate heat pipe system capacity of 3,700kW has been developed and applied to preheating the blast furnace gas for recovery of the waste heat from boiler. The system is designed to preheat the blast furnace gas up to $126^{\circ}C$ by using tho boiler exhaust gas of which temperature is $180^{\circ}C{\sim}220^{\circ}C$. The arrangement of the fin tubes as well as the shape of the fin has been carefully determined to minimize the fouling problems. The heat pipe system was found to be stable in circulation of the working fluid and the range of the temperature variation of the preheated blast furnace gas was within $10^{\circ}C$. It was proved through a long-term test that the selected tube arrangement and the shape of the fins are proper to prevent the fouling problems and that the pay-back period of the system Is within one year.

내구성증진용 혼화제(DIA) 및 부순 잔골재의 복합 치환이 순환잔골재를 사용한 고로슬래그 벽돌의 특성에 미치는 영향 (Effects of Crushed Fine Aggregate and Durability Improvement Agent (DIA) on Blast Furnace Slag-Based Brick)

  • 박경택;손호정;김대건;김복규;한민철;한천구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2011년도 추계 학술논문 발표대회
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    • pp.225-227
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    • 2011
  • This study investigates the effect of crushed fine aggregate and chemical admixture (durability improvement agent, named DIA) on blast furnace slag-based brick. The control brick was made with recycled fine aggregate of 100% and, no cement was used. Test results showed that all specimens developed similar strength, except for the specimen without partial replacement of crushed fine aggregate at 3 days. However, it is interesting to note that this specimen without crushed fine aggregate resulted in the highest strength at 7 days. In addition, the DIA had a major effect on the absorption ratio of brick specimens. For the brick specimens with partial replacement of crushed fine aggregate with 10%, the addition of DIA with only 1% was enough to satisfy the code regulated by KS F 4004.

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Evaluation of Fiber and Blast Furnace Slag Concrete Chloride Penetration through Computer Simulation

  • Kim, Dong-Hun;Petia, Staneva;Lim, Nam-Gi
    • 한국건축시공학회지
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    • 제11권4호
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    • pp.379-386
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    • 2011
  • Durability of concrete is an important issue, and one of the most critical aspects affecting durability is chloride diffusivity. Factors such as water.cement ratio, degree of hydration, volume of the aggregates and their particle size distribution have a significant effect on chloride diffusivity in concrete. The use of polypropylene fibers(particularly very fine and well dispersed micro fibers) or mineral additives has been shown to cause a reduction in concrete's permeability. The main objective of this study is to evaluate the manner in which the inclusion of fiber(in terms of volume and size) and blast furnace slag(BFS) (in terms of volume replacement of cement) influence the chloride diffusivity in concrete by applying 3D computer modeling for the composite structure and performing a simulation of the chloride penetration. The modeled parameters, i.e. chloride diffusivity in concrete, are compared to the experimental data obtained in a parallel chloride migration test experiment with the same concrete mixtures. A good agreement of the same order is found between multi.scale microstructure model, and through this chloride diffusivity in concrete was predicted with results similar to those experimentally measured.

Mechanical Properties of Steam Cured High-Strength Steel Fiber-Reinforced Concrete with High-Volume Blast Furnace Slag

  • Yang, Jun-Mo;Yoo, Doo-Yeol;Kim, You-Chan;Yoon, Young-Soo
    • International Journal of Concrete Structures and Materials
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    • 제11권2호
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    • pp.391-401
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    • 2017
  • In this study, the effects of water-to-binder (W/B) ratio and replacement ratio of blast furnace slag (BFS) on the compressive strength of concrete were first investigated to determine an optimized mixture. Then, using the optimized high-strength concrete (HSC) mixture, hooked steel fibers with various aspect ratios and volume fractions were used as additives and the resulting mechanical properties under compression and flexure were evaluated. Test results indicated that replacement ratios of BFS from 50 to 60% were optimal in maximizing the compressive strength of steam-cured HSCs with various W/B ratios. The use of hooked steel fibers with the aspect ratio of 80 led to better mechanical performance under both compression and flexure than those with the aspect ratio of 65. By increasing the fiber aspect ratio from 65 to 80, the hooked steel fiber volume content could be reduced by 0.25% without any significant deterioration of energy absorption capacity. Lastly, complete material models of steel-fiber-reinforced HSCs were proposed for structural design from Lee's model and the RILEM TC 162-TDF recommendations.

제지애시의 치환율에 따른 경량 경화체의 밀도 및 강도특성 (Density and Strength Properties of Lightweight Composites with replacement ratio of Paper Ash)

  • 이승호;최세진;박선규;이상수
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2015년도 춘계 학술논문 발표대회
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    • pp.164-165
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    • 2015
  • Recently, the reason of using foamed concrete is for core of panel, filler of construction material to give lightness. However, cement causes environmental problem. The cement generates CO2 but we normally use cement during manufacturing foamed concrete. Accordingly, this study focuses on dynamic properties of matrix according to the addition ratio of paper ash to make lightweight matrix with blast furnace slag and paper ash which are industrial by-product. The experiment progessed in order to select th optimum mixing ratio of the blast furnace slag and paper ash. There are totally 7 levels such as B100:P0, B95:P5, B90:P10, B85:P15, B80:P20, B75:P25, B70:P30 in this study. As a result of the test, B95:P5 matrix has the best density and compressive strength.

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알루미늄 보온로 용탕 자동공급 시스템 개발 (The Development of an Automatic Molten Metal Supplier for an Aluminum Thermal Furnace)

  • 이준호
    • 한국생산제조학회지
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    • 제18권5호
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    • pp.483-490
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    • 2009
  • The objective of this development project is to localize an automatic molten metal supplier that has been distributed by WESTOMAT, Germany, throughout the world. To achieve this purpose, an energy-saving pressurized dosing furnace and molten metal differential pressure control system that Is able to automatically supply a determined quantity of aluminum molten metal were developed. The localized equipment was installed in a site. Also, the results of the test operation of this equipment can be summarized as follows: It was able to improve the productivity because there were small decreases in supplying speeds and small losses in wastes compared to the existing mechanical molten metal supplier. Also, it was able to minimize the cost in maintenances due to the direct application of high temperature molten metals to molds. In addition, there were small energy losses due to the use of high thermal insulators compared to the existing reverberating furnace and able to prolong the life-time of furnaces and produce good quality nonferrous metals because it represented small carbon refractories and alumina in applied molten metals. Furthermore, it demonstrated no particular differences by objectively comparing it with the product by WESTOMAT.

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초분광 광학가시화 기술을 활용한 인공지능 산소온도 측정기술 개발 (Development of AI oxygen temperature measurement technology using hyperspectral optical visualization technology)

  • 이정훈;김보라;이승훈;김준식;윤민;조경래
    • 한국가시화정보학회지
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    • 제21권1호
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    • pp.103-109
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    • 2023
  • This research developed a measurement technique that can measure the oxygen temperature inside a high temperature furnace. Instead of measuring only changes in frequency components within a small range used in the existing variable laser absorption spectroscopy, laser spectroscopy technology was used to spread out wavelength of the light source passing through the gas Based on a total of 20,000 image data, research was conducted to predict the temperature of a high-temperature furnace using CNN with black and white images in the form of spectral bands by temperature of 25 to 800 degrees. The optimal model was found through Hyper parameter optimization, R2 score is 0.89, and the accuracy of the test data is 88.73%. Based on this research, it is expected that concentration measurement and air-fuel ratio control technology can be applied.

산업부산물을 이용한 저시멘트계 지반개량재의 강도 특성 (Strength Characteristics of Low Cement Ratio Soil Stabilizer Using Industrial By-products)

  • 조진우;이용수;유준;김세호
    • 한국지반공학회논문집
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    • 제22권4호
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    • pp.31-39
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    • 2006
  • 본 연구에서는 산업부산물을 이용한 저시멘트계 지반개량재의 강도특성을 고찰하였다. 저시멘트계 지반개량재는 시멘트의 일정부분을 대표적인 포졸란 물질인 고로슬래그, 플라이애쉬, 석고 등의 산업부산물과 활성제를 이용하여 대체함으로써 제조하였다. 일축압축강도 실험을 통하여 포졸란 물질의 반응성을 고찰하였으며 최적의 강도를 나타내는 구성조합을 도출하였다. 실험결과 시멘트의 사용량을 감소시키고 적절한 량의 산업부산물과 활성제를 첨가한 결과 강도가 증가하고 시료구조가 밀실화 되는 것을 확인할 수 있었다.

신경망 이론을 적용한 40MPa급 증해추출 왕겨분말을 혼입한 고강도 무시멘트 모르타르 배합설계모델에 관한 연구 (A Study on the Mix Design Model of 40MPa Class High Strength Mortar with Rice Husk Powder Using Neural Network Theory)

  • 조승비;김영수
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2022년도 봄 학술논문 발표대회
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    • pp.156-157
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    • 2022
  • The purpose of this study is to propose a 40MPa mortar mixed design model that applies the neural network theory to minimize wasted effort in trial and error. A mixed design model was applied to each of the 60 data using fly ash, blast furnace slag fine powder and thickened rice husk powder. And in the neural network model, the optimized connection weight was obtained by repeatedly applying it to the MATLAB. The completed mixed design model was demonstrated by analyzing and comparing the predicted values of the mixed design model with those measured in the actual compressive strength test. As a result of the mixed design verification experiment, the error rates of the double mixed non-cement mortar using blast furnace slag fine powder and rice husk powder at a height of 40MPa were 3.24% and 3.4%. Mixed with fly ash and rice husk powder had an error rate of 3.94% and 5.8%. The error rate of the triple mixed non-cement mortar of the rice husk powder, fly ash, and blast furnace slag fine powder was 2.5% and 5.1%.

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