• Title/Summary/Keyword: Test Hole

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A Study on the Machining Characteristics of SCM415 Steel with Small Deep Inner Diameter Holes Using CNC Automatic Lathes (CNC 자동선반을 이용한 SCM415강의 소형 깊은 내경홀 가공 특성 연구)

  • Choi, Chul-Woong;Kim, Jin-su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.4
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    • pp.23-30
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    • 2022
  • Small-scale production is increasing, and the manufacturing industry is gradually changing into a smart manufacturing industry. Therefore, research on securing optimal cutting conditions for factors affecting machining precision during cutting is very important. Therefore, the purpose of this study is to After machining the inner diameter hole of SCM415 steel with a cermet tool on a CNC automatic lathe, the surface roughness, dimensional accuracy, and dimensional straightness are measured according to the feed rate to analyze the machining characteristics and suggest optimal cutting conditions. The test material was cut using a cermet tool for secondary cutting after a round bar with a diameter of 20 mm was mounted on a CNC automatic lathe. The cutting length was fixed at 0.5 mm, and the cutting speed was fixed at 3200 rpm. When the feed rate was changed to 0.05, 0.1, and 0.15 mm/rev, the respective surface roughness during the 15th test was measured. Consequently, The lower the feed rate, the better is the surface roughness. In addition, the optimum cutting conditions for SCM415 steel were observed to be the most ideal cutting conditions than the condition of 0.05 mm/rev at a cutting speed of 3,200 rpm and a feed rate of 0.1 mm/rev.

Structural Analysis Model to Evaluate the Mechanical Reliability of Large-area Photovoltaic Modules (대면적 태양광 모듈의 기계적 신뢰성 평가를 위한 모델)

  • Noh, Yo Han;Jeong, Jeong Ho;Lee, Jaehyeong
    • Current Photovoltaic Research
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    • v.10 no.2
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    • pp.56-61
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    • 2022
  • Recently, the expansion of the domestic solar market due to the promotion of eco-friendly and alternative energy-related policies is promising, and it is expected to lead the high-efficiency/high-power module market based on M10 or larger cells to reduce LCOE, 540-560W, M12 based on M10 cells Compared to the existing technology with an output of 650-700W based on cells, it is necessary to secure competitiveness through the development of modules with 600W based on M10 cells and 750W based on M12 cells. For the development of high efficiency/high-power n-type bifacial, it is necessary to secure a lightweight technology and structure due to the increase in weight of the glass to glass module according to the large area of the module. Since the mechanical strength characteristics according to the large area and high weight of the module are very important, design values such as a frame of a new structure that can withstand the mechanical load of the Mechanical Load Test and the location of the mounting hole are required. In this study, a structural analysis design model was introduced to secure mechanical reliability according to the enlargement of the module area, and the design model was verified through the mechanical load test of the actual product. It can be used as a design model to secure the mechanical reliability required for PV modules by variables such as module area, frame shape, and the location and quantity of mounting holes of the structural analysis model verified. A relationship of output drop can be obtained.

Mechanism of Seismic Earth Pressure on Braced Excavation Wall Installed in Shallow Soil Depth by Dynamic Centrifuge Model Tests (동적원심모형실험을 이용한 얕은 지반 굴착 버팀보 지지 흙막이 벽체의 지진토압 메커니즘 분석)

  • Yun, Jong Seok;Park, Seong Jin;Han, Jin Tae;Kim, Jong Kwan;Kim, Dong Chan;Kim, DooKie;Choo, Yun Wook
    • Journal of the Earthquake Engineering Society of Korea
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    • v.27 no.5
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    • pp.193-202
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    • 2023
  • In this paper, a dynamic centrifuge model test was conducted on a 24.8-meter-deep excavation consisting of a 20 m sand layer and 4.8 m bedrock, classified as S3 by Korean seismic design code KDS 17 10 00. A braced excavation wall supports the hole. From the results, the mechanism of seismically induced earth pressure was investigated, and their distribution and loading points were analyzed. During earthquake loadings, active seismic earth pressure decreases from the at-rest earth pressure since the backfill laterally expands at the movement of the wall toward the active direction. Yet, the passive seismic earth pressure increases from the at-rest earth pressure since the backfill pushes to the wall and laterally compresses at it, moving toward a passive direction and returning to the initial position. The seismic earth pressure distribution shows a half-diamond distribution in the dense sand and a uniform distribution in loose sand. The loading point of dynamic thrust corresponding with seismic earth pressure is at the center of the soil backfill. The dynamic thrust increased differently depending on the backfill's relative density and input motion type. Still, in general, the dynamic thrust increased rapidly when the maximum horizontal displacement of the wall exceeded 0.05 H%.

Evaluation of Fracture Strength and Screw Loosening of a New Angled Abutment with Angulated Screw Channel (나사 접근 구멍 각도가 조절 가능한 새로운 경사형 지대주의 파절강도 및 나사 풀림력 연구)

  • Jae-Won Choi
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.4_2
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    • pp.623-628
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    • 2023
  • The purpose of this study was to evaluate the fracture strength and removal torque value (RTV) of a conventional angled abutment and a newly developed angled abutment (Beauty up abutment) with an angulated screw access hole. Each abutment was divided into a control group and an experimental group (n = 20, respectively). To measure the fracture strength, the abutment was connected to the internal hex implant with 30 Ncm torque, and a load was applied at 30 degree angle with cross-head speed of 1 mm/min using a universal testing machine according to the ISO 14801:2016 standard. To measure RTV, each abutment was fastened to the implant with 30 Ncm torque. Retightening was performed after 10 minutes, and initial RTV was measured with a digital torque gauge. After retightening, a load of 250 N was applied to the abutment at a 30 degree angle using a chewing simulator. After a total of 100,000 repeated loads, RTV was measured. Statistical analysis was performed using Wilcoxon signed rank test and Mann-Whitney U test (α = .05). The fracture strength of the experimental group was statistically significantly lower than that of the control group (P = .009). There was no significant difference between initial RTV and post-loading RTV between the experimental group and the control group (P = .753, P = .527, respectively), and cyclic loading did not significantly affect RTV in both groups (P = .078).

A Comparison of Roughness Measurement and Load Transfer Test for the Calculation of Unit Skin Friction of Pile Foundation in Soft Rocks (기초 연암부 벽면거칠기 시험과 하중전이 시험 결과의 비교 및 단위주면마찰력의 산정에 대한 연구)

  • Hong, Seok-Woo;Hwang, Geun-Bae
    • Journal of the Korean Geotechnical Society
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    • v.39 no.6
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    • pp.21-30
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    • 2023
  • One of the methods for calculating unit skin friction of soft-rock-socket parts for cast-in-place piles involves the roughness measurement of the parts. The measurements are conducted during the excavation stage. A roughness measuring device is installed in the excavation hole and the unit skin friction is calculated from the measured surface roughness of the rock socket. Herein, the results of roughness measurement of rock-socket parts in cast-in-place piles and that of load transfer tests are analyzed and compared. The unit skin friction from the roughness measurements can be converted into unit skin friction corresponding to the displacement of a pile generated in a load transfer test. A reduction factor is given as Rf = -0.14n + 1.48.

Evaluation of Load Transfer Characteristics of Barrette Pile Based on Bi-directional Loading Tests (양방향 재하시험결과를 활용한 바렛말뚝의 하중전이특성 평가)

  • Park, Seong Wan;Lim, Dae Sung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.2C
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    • pp.41-49
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    • 2009
  • Due to the increased size of civil infrastructure and the cost of materials, the needs exists for utilizing large sized cast-inplace piles in lieu of conventional precast piles. Among them, the barrette pile has become more commonly used in fields where a diaphragm wall is the retaining wall, to improve workability and economical efficiency, and to ensure hole stability under deep soil layers. In this paper, the bearing capacity and displacement characteristics of the barrette pile are evaluated by using the bi-directional loading test data obtained from four different sites. In addition, the design value of pile shaft resistance, ${\beta}$, is assessed with previous literatures and load transfer analysis. Finally, numerical analyses were performed to analyze the load-displacement behavior, and the interface effect on the piles, using the 3-dimensional finite element method.

A Study of Failure Mechanism through abnormal AlXOY Layer after pressure Cooker Test for DRAM device (DRAM 소자의 PCT 신뢰성 측정 후 비정상 AlXOY 층 형성에 의해 발생된 불량 연구)

  • Choi, Deuk-Sung;Jeong, Seung-Hyun;Choi, Chae-Hyoung
    • Journal of the Microelectronics and Packaging Society
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    • v.25 no.3
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    • pp.31-36
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    • 2018
  • This research scrutinizes the reason of failure after pressure cooker test (PCT) for DRAM device. We use the physical inspecting tools, such as microscope, SEM and TEM, and finally find the discolor phenomenon, corrosion of Al and delamination of inter-metal dielectric (IMD) in the failed devices after PCT. Furthermore, we discover the abnormal $Al_XO_Y$ layer on Al through the careful additional measurements. To find the reason, we evaluate the effect of package ball size and pinhole in passivation layer. Unfortunately, those aren't related to the problems. We also estimate halide effect of Al. The halogens such like Cl are contained within EMC material. Those result in the slight improving of PCT characteristics but do not perfectly solve the problems. We make a hypothesis of Galvanic corrosion. We can find the residue of Ti at the edge of pad open area. We can see the improving the PCT characteristics by the time split of repair etch. The possible mechanism of the PCT failure can be deduced as such following sequence of reactions. The remained Ti reacts on the pad Al by Galvanic corrosion. The ionized Al is easily react with the $H_2O$ supplied under PCT environment, and finally transfers to the abnormal $Al_XO_Y$ layer.

A Study on the Cone Calorimeter Evaluation Method of Sandwich Panels (복합자재 콘칼로리미터평가방법에 대한 연구)

  • Park, Jung-Woo;Cho, Nam-Wook
    • Fire Science and Engineering
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    • v.31 no.6
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    • pp.74-82
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    • 2017
  • Fires in buildings built using sandwich panels are difficult to extinguish, and the damage caused by the fire spreading through the inner core material is extensive. Sandwich panels consist of a nonflammable material on both sides of an insulation material. The types of insulation material include organic and inorganic insulation materials, but the former are used in more than 80% of the case. Organic insulation is economically advantageous compared to inorganic insulation, but it is vulnerable to fire. Therefore, the damage caused by sandwich panel fires is higher than that for general fires. In the case of the noxious gas analyzer test, the panel is tested with three round holes having a diameter of 25 mm, in order to determine the risk of the core material, but the cone calorimeter test is carried out using a sandwich panel. In this study, the cone calorimeter test was conducted to examine the fire risk of the composite material when heated on a nonflammable surface, exposed to the core material through a hole, and heated directly the core material. The type of organic insulation employed was flame retardant EPS (Expanded Polystyrene), and the test specimens were tested in three types of sandwich panel, a perforated sandwich panel and single core material. The purpose of this study is to propose a method of measuring the fire risk of the core materials of composite materials using the cone calorimeter test.

Simulation of the effect of inclusions length and angle on the failure behavior of concrete structure under 3D compressive test: Experimental test and numerical simulation

  • Mohammad Saeed, Amini;Vahab, Sarfarazi;Kaveh, Asgari;Xiao, Wang;Mojtaba Moheb, Hoori
    • Steel and Composite Structures
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    • v.46 no.1
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    • pp.53-73
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    • 2023
  • Man-made structure materials like concrete usually contain inclusions. These inclusions affect the mechanical properties of concrete. In this investigation, the influence of inclusion length and inclination angle on three-dimensional failure mechanism of concrete under uniaxial compression were performed using experimental test and numerical simulation. Approach of acoustic emission were jointly used to analyze the damage and fracture process. Besides, by combining the stress-strain behavior, quantitative determination of the thresholds of crack stress were done. concrete specimens with dimensions of 120 mm × 150 mm × 100 mm were provided. One and two holes filled by gypsum are incorporated in concrete samples. To build the inclusion, firstly cylinder steel tube was pre-inserting into the concrete and removing them after the initial hardening of the specimen. Secondly, the gypsum was poured into the holes. Tensile strengths of concrete and gypsum were 2.45 MPa and 1.5 MPa, respectively. The angle bertween inclusions and axial loadind ary from 0 to 90 with increases of 30. The length of inclusion vary from 25 mm to 100 mm with increases of 25 mm. Diameter of the hole was 20 mm. Entirely 20 various models were examined under uniaxial test. Simultaneous with experimental tests, numerical simulation (Particle flow code in two dimension) were carried out on the numerical models containing the inclusions. The numerical model were calibrated firstly by experimental outputs and then failure behavior of models containing inclusions have been investigated. The angle bertween inclusions and axial loadind vary from 0 to 90 with increases of 15. The length of inclusion vary from 25 mm to 100 mm with increases of 25 mm. Entirely 32 various models were examined under uniaxial test. Loading rate was 0.05 mm/sec. The results indicated that when inclusion has occupied 100% of sample thickness, two tensile cracks originated from boundaries of sample and spread parallel to the loading direction until being integrated together. When inclusion has occupied 75% of sample thickness, four tensile cracks originated from boundaries of sample and spread parallel to the loading direction until being integrated together. When inclusions have occupied 50% and 25% of sample thickness, four tensile cracks originated from boundaries of sample and spread parallel to the loading direction until being integrated together. Also the inclusion was failed by one tensile crack. The compressive strength of samples decease with the decreases of the inclusions length, and inclusion angle had some effects on that. Failure of concrete is mostly due to the tensile crack. The behavior of crack, was affected by the inclusion length and inclusion number.

Analysis of Bird Community by Habitat Type in Nak-dong Jeongmaek (낙동정맥의서식지유형별조류군집분석)

  • Han, Seung-Woo;Kang, Te-han;Park, Chi-Young;Shin, Yong-Un;Im, Eun-Hong;Lee, Joon-Woo
    • Korean Journal of Environment and Ecology
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    • v.30 no.3
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    • pp.335-343
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    • 2016
  • Of the Nak-dong Jeongmaek, five mountains, viz. Mt. Baek-byeong, Mt. Chil-bo, Mt. Baek-am, Mt. Un-ju, Mt. Go-heon, which are considered to well represent the natural environmental characteristics of Nak-dong Jeongmaek as well as its various terrain, were selected for this study. Two fixed plots were selected as sample study areas of each type of bird habitats and surveyed from May to October in 2015. According to the results of the survey conducted in the five mountains of Nak-dong Jeongmaek, a total of 47 species with 1,163 individuals birds was identified. The largest variety of species occupying a particular habitat type was found in the forest road and the ridge with 31 species. Also, the number of individuals was highest in the valley with 471 individuals. According to the results of nesting guild analysis of the vein (Pearson Chi-Square test, ${\chi}^2=13.377$, p = 0.037) by each Nak-dong Jeongmaek habitat type, the communities that belong to the canopy nesting guild showed a high frequency in development land and the valley while the communities that belong to the hole nesting guild showed a high frequency on the forest road and ridge. The results of Pearson Chi-Square test (${\chi}^2=15.555$, p=0.004) showed that the communities that belong to Bush foraging guild were most frequent in the development area and the community that belong to canopy foraging guild were most frequent inthe valley, the forest road and the ridge. These findings show that different habitat types of Nak-dong Jeongmaek support a great variety of birdlife by providing diverse and excellent resources.