• Transactions of Materials Processing
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• v.18 no.8
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• pp.640-645
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• 2009

Recently, boss and rib test based on backward extrusion process was proposed to quantitatively evaluate the interfacial friction condition in bulk forming process. In this test, the tube-shaped punch with hole pressurizes the workpiece so that the boss and rib are formed along the hole and outer surface of the punch. It was experimentally and numerically revealed that the height of boss is higher than that of the rib under the severe friction condition. This work is focused on the effect of the punch design and flow stress on deformation pattern in boss and rib test. From the boss and rib test simulations, it was found that there is slight variation in both the heights of boss and rib according to the length of punch land, nose radius, and face angle. However the hole diameter of the punch and the clearance between the punch and die have a significant influence on the calibration curves showing the heights of the boss and rib. In addition, the effect of flow stress on the calibration curves was investigated through FE simulations. It was found that there is no effect of strength coefficient of the workpiece on the calibration curves for estimation of friction condition. On the other hand, the strain-hardening exponent of the workpiece has a significant influence on the calibration curve.

• 유체기계공업학회:학술대회논문집
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• 2002.12a
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• pp.465-470
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• 2002

For measuring friction-factor of artificially-roughened surfaces which are usually applied on damper seals, flat plate test apparatus is designed and fabricated. the measurement of leakage and pressure distribution through round-hole pattern specimen with different hole area is described and a method is discussed for determining the friction-factor experimentally. Results show that the friction-factor of the round-hole pattern surfaces is bigger than that of smooth surface and increases as increasing the hole area. A empirical friction factor model for round-hole pattern surface is defined as the Moody's friction factor formula.

• Journal of ILASS-Korea
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• v.15 no.2
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• pp.61-66
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• 2010

Fuel spray characteristics of the gasoline engine injector has been studied experimentally. To provide fundamental performance data of 4-hole and 12-hole injectors, spray fuel-mass distribution, wall wetting fuel amount and visualization of injectors have been tested and measured with various fuel supply pressure conditions. Spray visualization has been performed to analyze spray formation, spray angle, stream width and penetration length. Test result shows that wall wetting is greatly influenced by the induction air amount and spray atomization. Spray visualization shows that the 12-hole injector has robust performance characteristics with various fuel supply pressure conditions compared with the 4-hole injector. 4-hole injector generates relatively less wall-wetting fuel amount than 12-hole injector does.

• The KSFM Journal of Fluid Machinery
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• v.6 no.3 s.20
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• pp.15-20
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• 2003

For measuring friction factor of artificially-roughened surfaces which are usually applied to damper seals, flat plate test apparatus is designed and fabricated. The measurements of leakage flow and pressure distribution through round-hole patterned specimen with different hole areas are described, and a method is discussed for determining the friction factor experimentally. Results show that the friction factor of the round-hole patterned surface is bigger than that of smooth surface, and increases as increasing the hole area. A empirical friction factor model for the round-hole patterned surface can be descrived by the Moody's friction factor formula.

• Transactions of Materials Processing
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• v.19 no.5
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• pp.320-324
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• 2010

Multi-Layer Ceramic Circuit(MLCC) in the face of thousands of fine pitch multi hole is processed. However, the fine pitch multi hole has a size of only a few micrometers. Therefore, in order to curtail the measurement time and reduce error, the image processing measurement method is required. So, we proposed an image processing measurement algorithm which is required to accurately measure the fine pitch multi hole. The proposed algorithm gets image of the fine pitch multi hole, extracts object from the image by morphological process, and extracts the parameters of its position and feature by edge detecting process. In addition, we have used the sub-pixel algorithm to improve accuracy. As a result, the proposed algorithm shows 97% test-retest measurement reliability within 2 ${\mu}m$. We found that the algorithm was wellsuited for measuring the fine pitch multi hole.

• Journal of Advanced Marine Engineering and Technology
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• v.18 no.4
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• pp.62-68
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• 1994

Recently, the trends toward reduction in size and weight of industrial products increased the application of micro hole for manufacturing gadgets of high precision and gave rise to a great deal of interest for micro hole drilling M/C. Quite a few research work is performed on micro drilling on domestic basis compared with the tendency of analyzing cutting mechanism, adaptive control, monitoring of generally available drills of diameter greater than 1mm. This study adresses the design, manufacturing and controlling a micro hole drilling M/C with the overload detection instrument and the step feed mechanism. Controlling and monitoring of the drilling process are acomplished on PC basis for more user interfaces and effectiveness. The test machine of the results of this research shows a good foundation for extending further micro hole machining technique.

• Journal of the Korean Society for Precision Engineering
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• v.30 no.2
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• pp.223-230
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• 2013

When a new nuclear fuel is developed, an irradiation test needs to be carried out in the research reactor to analyze the performance of the new nuclear fuel. In order to check the performance of a nuclear fuel during the irradiation test in the test loop of a research reactor, sensors need to be attached in and out of the fuel rod and connect them with instrumentation cables to the measuring device located outside of the reactor pool. In particular, to check the temporary temperature change at the center of a nuclear fuel during the irradiation test, a thermocouple should be instrumented at the center of the fuel rod. Therefore, a hole needs to be made at the center of fuel pellet to put in the thermocouple. However, because the hardness and the density of a sintered $UO_2$ pellet are very high, it is difficult to make a small fine hole on a sintered $UO_2$ pellet using a simple drilling machine even though we use a diamond drill bit made by electro deposition. In this study, an automated drilling machine using a CVD diamond drill has been developed to make a fine hole in a fuel pellet without changing tools or breakage of workpiece. A sintered alumina ($Al_2O_3$) block which has a higher hardness than a sintered $UO_2$ pellet is used as a test specimen. Then, it is verified that a precise hole can be drilled off without breakage of the drill bit in a short time.

• Journal of Biosystems Engineering
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• v.23 no.3
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• pp.259-270
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• 1998

An automatic seedling transplanter, employed an innovative plug-seedling feeder was developed by improving the problems of conversational feeding and transplanting mechanisms. With conventional methods, missing and damage rates of seedling were high for long seedlings over 20cm and also breaking seed-bed was frequently observed. Thus, a pushout-bucket slide-hopper type trandsplanter was devised and tested. Test results of picking and transferring accuracies of the developed transplanter are as follows : A prototype transplanter performed with 1.5% of missing rate. The deviations of horizontal feed ranged from -0.3mm to 2.8mm and averaged 0.673mm for the 128-hoe test tray : and ranged from -lmm to ＋3mm and averaged 0.785mm for the 200-hole test tray. The deviations could decrease with precise manufacturing and lightening the mechanism. The maximum and deviations of vertical feed were -2.3mm and + 1mm, respectively, for the 128-hole test tray ; and were ＋3mm and ＋2.5mm, respectively, for the 200-hole test tray. The missing rate, seeding bruise rate and seed-bed damage rate were esitmate to be 1.3％, 0.4% and 3.5％, respectively, with the developed automatic transplanter.

• Proceedings of the SAREK Conference
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• 2008.06a
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• pp.769-775
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• 2008

The objective of this report is to determine the difference of thermal response that grouted two different materials, and compare the simulation result of the length of total ground heat exchanger length that using the ground thermal conductivity. And also to know heat exchange variation of ground heat exchanger temperature that measured with various test depth. The result shows that the test hole grouted with water permeable material got better thermal response than grouted with water impermeable material. However, with consideration of ingnore for the initial 12 hour data, the test hole grouted with impermeable material has larger thermal conductivity than the other. By former thermal conductivity, simulated data by engineering program shows only 3.4% difference or less. This result shows that ground thermal conductivity is not the main variables for the design program of ground heat exchanger. At the cooling or heating mode, base on the depth of -150m, the ground heat exchanger has best temperature at $-90{\sim}-60m$ and than getting worse because of entering water heat exchanged with leaving water in the same hole.

• Advanced Composite Materials
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• v.18 no.1
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• pp.43-59
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• 2009

The current study assessed the effect of a bolt hole on tensile fatigue properties of CFRP laminates. Two specimens, i.e. $[(0/90)_3]S$, $[(0/45/90/-45)_2]_S$, were analyzed using a finite element method and were experimentally tested for cases, both with and without a hole, whose diameter corresponded to 0.12 times the specimen width. Delamination positions predicted by a 3-dimensional static finite element analysis were matched well to those observed by an ultrasonic imaging system in the middle of fatigue test. A hole whose diameter corresponds to 0.12 times the specimen width caused the fatigue strength to decrease by 9% and 11% under 5 Hz loading frequency, and by 22% and 25% under 10 Hz loading frequency for $[(0/90)_3]_S$ and $[(0/45/90/-45)_2]_S$, respectively. Because the decrease in sectional area due to the hole was normalized in calculation of the tensile strength, a stress concentration around the hole is believed to induce the strength degradation of fatigue specimens. From the finite element analyses, the stress concentration factor around a hole was expected as 8.8 and 9.5 for $[(0/90)_3]_S$ and $[(0/45/90/-45)_2]_S$, respectively.