• Title/Summary/Keyword: Tension control system

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Variable-Gain PID Control of Longitudinal Tension in Web Transport System (연속공정 시스템에서의 장력의 가변이득 PID 제어)

  • 신기현
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.724-730
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    • 1995
  • Fixed-gain and variable-gain PID control of tension in the winding section of a simple web transport system were evaluated. An open-loop mathematical model for the web transport system was derived and used for the design of the PID controllers. The winding roll radius is a timevarying parameter in the model. The fixed-gain PID controller designed at a particular instant of time could not meet the desired specifications, whereas the variable-gain PID controller could produce accurate tension control in the winding section. An advantage of the variable-gain control is its simplicity. This approach is easy to implement and shows promise for applications where the time-varying parameters are easily measured.

The design of web tension control system using nonlinear feedback (비선형 장력 제어 시스템 설계)

  • Oh, Seung-Rohk;Oh, Dong-Chul
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.164-166
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    • 2005
  • We consider a web transport system. The objective of this paper is to design the controller such that desired tension and processing on web transport system. We propose the new design method which is independent with operating condition. The proposed method used a nonlinear feedback to transform to linear system. We show a performance of controller via the simulation.

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The Design of Web Tension Control System Using a Nonlinear Feedback (비선형 궤환을 이용한 장력 제어 시스템 설계)

  • Oh, Seung-Rohk
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.55 no.1
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    • pp.14-16
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    • 2006
  • We consider a web transport system. The objective of this paper is to design the controller such that desired tension and processing on web transport system. We propose the new design method hick is independent with operating condition. The proposed method used a nonlinear feedback to transform to linear system. We show a performance of controller via the simulation.

A Study on the LQG Precision Tension Control of a Dancer System for a Production of Printed Electronics in Roll-to-roll Systems (Roll-to-roll 시스템에서 인쇄전자 생산을 위한 댄서 시스템의 LQG 정밀 장력 제어에 대한 연구)

  • Seong, Jin-Woo;Kang, Hyun-Kyoo;Shin, Kee-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.10
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    • pp.65-73
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    • 2009
  • For mass production of printed electronics in roll-to-roll fashion, precision tension control is important to reduce register errors. Register error should be minimized within several to tens of microns for many electronic devices to be manufactured through printing technology. In order to achieve this goal, tension disturbance must be attenuated before printing process within a certain range. In this paper, a certain tension range which allows maintaining register error within 10 micron was defined with specific operating conditions. A LQG controller was proposed instead of the conventional PI controller for precision tension control using a multivariable feedback. A guideline to determine design parameters for calculating LQ gain was proposed. The proposed LQG controller was compared to both PI controller and LQ regulator with white noise by numerical simulations. Results showed that the proposed LQG controller was effective for attenuating tension disturbance with white noise.

A Study on the Tension Control for Catenary′s cable (현수형 가선케이블의 일정 장력유지 제어에 관한 연구)

  • Hong S. I;Yoon J. H
    • Journal of the Institute of Convergence Signal Processing
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    • v.1 no.2
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    • pp.153-159
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    • 2000
  • The cable installed will have catenary's type that is nonlinear and variable time system. Because it has a close relation to the catenary's type to determine command value of tension for the tension control of this cable, we need to study it. The purpose of this study is automated the installation equipment (or a catenary's cable. This study shows control system that the tension of a catenary's cable is keep constant. 'rho control method is adopted the fuzzy control that is robust because the model of a control object is nonlinear and variable time system and feed-forward control to suppress overshoot as a shift begins to move. On the basis of the dynamic modeling of a catenary's cable we compose the control system with adopting fuzzy and feed-forward control has recognized the effectiveness in simulation results.

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A Study on the LQG Control of Dancer System for Printed Electronics (전자소자 인쇄를 위한 댄서 시스템에서 LQG 장력 제어에 대한 연구)

  • Seong, Jin-Woo;Kang, Hyun-Kyoo;Shin, Kee-Hyun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1144-1149
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    • 2008
  • Converting technology has developed to print information for the decades. Recently, this technology (like gravure, gravure-offset) is rising as an alternative way for mass production of printed electronics such as RFID, solar cell. For the width of printing line is under 10 microns, registration error should be minimized less than several microns. Tension disturbance is main cause of registration error and this should be minimized before the substrate is transported into printing zone. With PI controller, it is possible to suppress the disturbance within 2% of operating tension. But register error appears more than 10 micron using PIcontroller considering noise. So LQG controller is needed as an alternative control method. In this paper, the comparision of PI and LQG controller in the converting machine including measured noise and tension disturbance is presented. It is shown that the LQG controller is more suitable for precision tension control in printed electronics.

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Tension Control of Hot Strip Finishing Mill (열간 사상압연 공정의 장력제어)

  • 이동욱;안병준;배종일;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.322-325
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    • 2002
  • We describe the looper controller design for a hot strip mill. The looper is to control the strip tension which influences on the width of the strip. It is very important to control the looper control of the hot strip mill, but difficult to control the looper, because there exists on mutual interaction among strip gauge, looper angle, and strip tension. In this paper, we present the modeling for the hot strip finishing mill to control the tension of the strip and suggest a cross control method. The cross control is a very simple method that allows non-interacting control.

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Scheme and Movement/Tension Control of Working Robot for the Installation of an Overhead Power Cable (1) (전력케이블 가설용 작업로봇의 구성과 이동/장력 혼합제어에 관한 연구(1))

  • Choi, Dong Soo;Lee, Dong Hoon
    • Journal of the Korean Society of Safety
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    • v.31 no.5
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    • pp.28-34
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    • 2016
  • When a electric power cable is installed in the air for newly or exchanged working, it is necessary at all time to hold a constant tension for an overhead power cable. And also a pendanted power cable is an extreme job to have work in a high sky. For this reason, the objective of this paper developments working robot for preventing disaster that tension of cable installed automatically power cable to hold a constant. So the working robot works at all the time two tasks for mobil and tension it come into a inference between two tasks, control is difficult. Control methode needs to suppress inference of two tasks. In this paper, for installation of overhead power cable, the scheme and control methode of working robot is presented. the robot work at a same time tow tasks that have hold a constant tension of the power cable and move a constant place while unfasten a winding cable at a drum on a chassis. Working robot consist of three parts with mobile system, tension system and control part. As it is applied the feedback/feedforward control, methode of hybrid control is established to suppress that interference come into between two tasks. The simulation programs is made out using models of mobil and tension system, and a proposed controllers. In accordance with simulation, the model of each systems is discussed to make out proper. And also parameters of controllers is selected a suitable value and the driving performance of robot is evaluated.

Looper-Tension Control of Strip Top-Tail Parts for Hot Rolling Mills (열간압연공정의 스트립 선미단부 루퍼-장력 제어)

  • Hwang, I-Cheol
    • Journal of Power System Engineering
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    • v.19 no.4
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    • pp.24-29
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    • 2015
  • This paper designs a looper-tension controller for strip top-tail parts in hot strip finishing mills. A three-degree linear model of the looper-tension system is derived by a Taylor's linearization method, where the actuator's dynamics are ignored because of their fast responses. A feedforward shaping controller for the strip top part and a feedforward model reference controller for the strip tail part are respectively designed, they are combined with an ILQ(Inverse Linear Quadratic optimal control) feedback controller for the strip middle part. It is shown from by a computer simulation that the proposed controller is very effective to the strip top-tail parts including the middle part.

Active Tension Control Using an ER Brake Actuator (ER브레이크 작동기를 이용한 능동 장력 제어)

  • Park, S.B.;Kim, G.W.;Cheong, C.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.102-111
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    • 1996
  • This paper presents a proof-of-concept investigation on an active tension control using an ER (electro-rheological) brake actuator. Firstly, an ERF (electro-rheological fluid) which has an inherent reversible feature from Newtonian fluid to Bingham fluid upon applying an electric field is composed, and its property is tested to obtain intrinsic parameters of the Bingham model. An appropriate size of the ER brake is manufactured on the basis of the Bingham model, and dynamic characteristics of the brake are experimentally identified. After formulating a governing equation of motion of the tension control system, a sliding mode controller is designed to achieve a certain desired level of tension. Both simulation and experimental works are undertaken in order to demonstrate the efficiency and feasibility of the proposed active tension control method.

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