• Title/Summary/Keyword: Tensile residual stress

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Application of Tensioning Method for Filet Welding Deformation Reduction (필릿 용접변형 감소를 위한 장력법의 적용)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.197-200
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    • 2006
  • The portion of thin plate is expected to increases as to the development of design and fabrication technology. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to fillet weld of thin plates to reduce the weld-induced deformation. For this, fillet welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present study, it has been found that the tenssoning method is effective on reduction of weld-induced deformation.

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A Study on Stress Analysis and Fatigue Behaviors of Carbonitried Cr-Mo(SCM415) Steel -About Various Factors Having an Effect on Fatigue Strength- (침탄질화 처리된 크롬-몰리브덴(SCM415)강의 피로거동 및 응력해석 -피로강도에 영향을 주는 제 인자를 중심으로 -)

  • 송삼홍;이상훈
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.8
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    • pp.135-144
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    • 1998
  • In this research, the fatigue behaviors of Cr-Mo(SCM415) steel and carbonitrided CrMo(SCM415) steel are examined. The description of experiments in detail as follows. For SCM415 and carbonitried Cr-Mo(SCM415) steel, smooth specimens and hole defected specimens are fabricated and tested under a rotary bending tester, respectively. By performing the rotary bending fatigue test for smooth and hole defected specimens, the characteristics of the fatigue strength are examined for parameters such as tensile strength, hardness at surface, and residual stresses.

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A Study on Mechanical Properties of Fuel Cladding Materials (원자로용 핵연료 피복재의 인장특성에 관한 연구)

  • Bae, Bong-Kook;Song, Chun-Ho;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.489-494
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    • 2001
  • The fuel of light water reactor used far several years at high temperature and pressure, so it needs to clad with high corrosion resistance material. The cladding materials need low absorption of a neutron and high corrosion resistance. Cladding materials used Zircaloy-2 in Boiling Water Reactor, Zircaloy-4 in Pressurized Water Reactor and Zirlo has good for long term corrosion. If fracture of cladding tube occured during operation, it caused disaster. So it is needed to estimate of integrity fur cladding materials. In this paper, tension characteristics of cladding materials are investigate which is basic research far fracture characteristic. Also analysis of residual stress effect between tube type(original type) specimen and flattened type specimen.

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A Study on the Reduction of Fillet Welding Deformation by Applying the Tensioning Method (장력법을 이용한 필릿용접변형의 감소에 관한 연구)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.6
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    • pp.590-597
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    • 2007
  • The portion of thin plate is expected to increases as to the development of design and fabrication technology. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper is aimed at applying the mechanical tensioning method to fillet weld of thin plates to reduce the weld-induced deformation. For this purpose, fillet welding tests have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present study, it has been found that the tensioning method is effective on reduction of weld-induced deformation.

Strain Analysis of Nd:YAG Laser Welding Zone by Speckle Interferometry (스페클 간섭법에 의한 Nd:YAG 레이저 용접부의 변형해석)

  • 김경석;김성식;정승택;김종수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.85-89
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    • 2002
  • This paper used the Laser Speckle Interferometry to present the strain analysis of Nd:YAG Laser welding zone. Previous TIG welding to sheet plate, which welds only high-skilled engineer, produces residual stress nearby welding zone due to thermal effect. However, Laser welding makes sheet pate welding easy and thermal effect minimum. Thermal effect zone is measured by strain analysis of the laser-welding zone by ESPI under tensile testing of sheet plate welded by Nd:YAG laser. The ESPI results, which compared with strain gage method, are agreed within error 3 %.

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The effect of constitutive spins on finite inelastic strain simulations

  • Cho, Han Wook;Dafalias, Yannis F.
    • Structural Engineering and Mechanics
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    • v.5 no.6
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    • pp.755-765
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    • 1997
  • Within the framework of anisotropic combined viscoplastic hardening formulation, accounting macroscopically for residual stress as well as texture development at finite deformations of metals, simple shear analyses for the simulation of fixed-end torsion experiments for ${\alpha}$-Fe, Al and Cu at different strain rates are reviewed with an emphasis on the role of constitutive spins. Complicated responses of the axial stresses with monotonically increasing shear deformations can be successfully described by the capacity of orthotropic hardening part, featuring tensile axial stresses either smooth or oscillatory. Temperature effect on the responses of axial stresses for Cu is investigated in relation to the distortion and orientation of yield surface. The flexibility of this combined hardening model in the simulation of finite inelastic strains is discussed with reference to the variations of constitutive spins depending upon strain rates and temperatures.

The Evaluation of Materials Degradation in Modified 9Cr-1Mo Steel (Modified 9Cr-1Mo 강의 열화도 평가)

  • Hyeon, Yang-Gi;Lee, Jae-Do
    • 연구논문집
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    • s.31
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    • pp.157-163
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    • 2001
  • Evolution of microstructure due to service exposure to high temperature has a strong effect performance of heat resistant steels. In case of modified 9Cr-1Mo steels, precipitation of $Fe_2Mo$-type laves phases and coarcening of $M_23C_6$-type carbides is the primary cause of degradation of mechanical properties such as creep resistance, tensile strength and toughness. Creep tests have been carried out on pre-aging mod. 9Cr-1Mo steels to examine the effect of pre-aging and stress on the creep strength. Based on the results, a nondestructive procedure, where electrochemical technique that quantitatively detect laves phases and $M_23C_6$-type carbides in a material is used, has been proposed to evaluate a residual creep life of mod. 9Cr-1Mo steels.

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COLD CRACK SUSCEPTIBILITY OF HIGH STRENGTH WELD METAL

  • Kim, H. J.;B. Y. Kang
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.266-272
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    • 2002
  • This study reviews the factors controlling the weld metal cracking and shows the difference from those of HAZ cracking. It further reviews the recent progresses made in consumable design for improving the crack resistance in the high strength weld metal. Previously the controlling factors for weld metal cracking were regarded as weld metal strength, diffusible hydrogen and weld metal height. However an overall review presented in this article shows that the cold crack resistance can be improve significantly through the microstructural control and that an increase in tensile strength is not necessarily related to a decrease in the resistance to cold cracking.

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Effect of Curing Temperature and Autofrettage Pressure on a Type 3 Cryogenic Propellant Tank (경화온도와 자긴 압력이 Type 3 극저온 추진제 탱크에 미치는 영향 연구)

  • Kang, Sang-Guk;Kim, Myung-Gon;Kong, Cheol-Won;Kim, Chun-Gon
    • Composites Research
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    • v.19 no.4
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    • pp.31-38
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    • 2006
  • In this study, effects of curing temperature and autofrettage pressure on a Type 3 cryogenic propellant tank, which is composed of composite hoop/helical layers and a metal liner, were investigated by thermo elastic analysis and composite/aluminum ring specimen tests. Temperature field of a Type 3 tank was obtained from solving the heat transfer problem and, in turn, was used as nodal temperature boundary conditions during the elastic analyses for curing temperature and autofrettage pressure effects. As a result, it was shown that the higher curing temperature was, the more residual compressive stress and tensile stress were induced in composites and metal liner, respectively. On the contrary, autofrettage pressure brought the reduction of these residual thermal stresses caused by cryogenic environments to the tank structure. This tradeoff for curing temperature and autofrettage pressure must be considered in the design and manufacturing stages for a Type 3 cryogenic tank.

Effect of Hot Isostatic Pressing on the Stellite 6 Alloy prepared by Directed Energy Deposition (DED 적층 제조된 Stellite 6 조성합금의 열간등방압성형 후처리 )

  • Joowon Suh;Jae Hyeon Koh;Young-Bum Chun;Young Do Kim;Jinsung Jang;Suk Hoon Kang;Heung Nam Han
    • Journal of Powder Materials
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    • v.31 no.2
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    • pp.152-162
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    • 2024
  • The directed energy deposited (DED) alloys show higher hardness values than the welded alloys due to the finer microstructure following the high cooling rate. However, defects such as microcracks, pores, and the residual stress are remained within the DED alloy. These defects deteriorate the wear behavior so post-processing such as heat treatment and hot isostatic pressing (HIP) are applied to DED alloys to reduce the defects. HIP was chosen in this study because the high pressure and temperature uniformly reduced the defects. The HIP is processed at 1150℃ under 100 MPa for 4 hours. After HIP, microcracks are disappeared and porosity is reduced by 86.9%. Carbides are spherodized due to the interdiffusion of Cr and C between the dendrite and interdendrite region. After HIP, the nanohardness (GPa) of carbides increased from 11.1 to 12, and the Co matrix decreased from 8.8 to 7.9. Vickers hardness (HV) decreased by 18.9 % after HIP. The dislocation density (10-2/m2) decreased from 7.34 to 0.34 and the residual stress (MPa) changed from tensile 79 to a compressive -246 by HIP. This study indicates that HIP is effective in reducing defects, and the HIP DED Stellite 6 exhibits a higher HV than welded Stellite 6.