• Title/Summary/Keyword: Temperature controller

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Temperature Control in Autothermal Reforming Reactor (메탄올 자열 개질 반응기에서의 온도제어)

  • Kim, Song Joo;Nam, Ji Hoon;Lee, Jietae;Kim, Dong Hyun
    • Korean Chemical Engineering Research
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    • v.45 no.1
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    • pp.12-16
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    • 2007
  • Temperature control of an autothermal methanol reforming reactor which uses the copper-zinc oxide catalyst was studied. Temperature at 1cm below the hot-spot point in the reactor was used for the controlled variable, and the air flow rate was used for the manipulated variable. A first order plus time delay model was identified and controller parameters were obtained by applying the IMC-PI tuning rule to the identified model. With this controller, we could control the reforming reactor temperature within ${\pm}5^{\circ}C$ over 100 hours. Change of the hot-spot point due to the catalyst degradation was investigated and it could be used to design an adaptive controller.

Characteristics of On-off Control and Hot-Gas Bypass Control in an Industrial Cooler (산업용 냉각기의 온오프 제어와 토출가스 바이패스 제어 특성 비교)

  • Baek, Seung-Moon;Moon, Choon-Geun;Kim, Eun-Pil;Jeong, Seok-Kwon;Yoon, Jung-In
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.4
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    • pp.429-435
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    • 2011
  • In this study the operational characteristics of the temperature control system between an on-offemployed cooler and a bypass type cooler is analyzed. Currently an on-off controller employed coolerwhich is the industry's leading type on the market for industrial coolers is used. The new type cooler isused a bypass controller at discharge gas. The COP of the bypass controlled cooler with discharge gas is at least 8% higher than the on-off controlled cooler. The maximum COP difference is about 20%. Based on the results, the bypass control with discharge gas shows the possible temperature control with high precision.

Temperature Control of a CSTR using a Nonlinear PID Controller (비선형 PID 제어기를 사용한 CSTR의 온도 제어)

  • Lee, Joo-Yeon;So, Gun-Baek;Lee, Yun-Hyung;So, Myung-Ok;Jin, Gang-Gyoo
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.5
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    • pp.482-489
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    • 2015
  • CSTR (Continuous Stirred Tank Reactor) which plays a key role in the chemical plants exhibits highly nonlinear behavior as well as time-varying behavior during operation. The control of CSTRs in the whole operating range has been a challenging problem to control engineers. So, a variety of feedback control forms and their tuning methods have been implemented to guarantee the satisfactory performance. This paper presents a scheme of designing a nonlinear PID controller incorporating with a GA (Genetic Algorithm) for the temperature control of a CSTR. The gains of the NPID controller are composed of easily implementable nonlinear functions based on the error and/or the error rate and its parameters are tuned using a GA by minimizing the ITAE (Integral of Absolute Error). Simulation works for reference tracking and disturbance rejecting performances and robustness to parameter changes show the feasibility of the proposed method.

Design of Integration Controller of Explosive Proof Panel (방폭 패널 통합 제어기 설계)

  • Bak, Gwi-Man;Bae, Young-Chul
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.2
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    • pp.267-272
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    • 2020
  • Currently, the petrochemical industry complex always has remained with the explosive riskiness due to explosive and inflammable gases. In order to prevent explosion, all kind of equipment or facility including controller and its panel requires explosive proof. The control panel, which is currently used as explosive proof, has been used as the air injection method by manually from outside to constantly keep the temperature and pressure between inside and outside of the panel. In this paper, we propose the design of integrated controller of explosive proof panel which can control pressure and temperature automatically.

A Controller Development of Water Heating in a Ceramic Pipe Using Electronics Control System (전자제어 장치를 이용한 세라믹 파이프의 온수제어기 개발)

  • Lee, Jung-Suk
    • The Journal of the Korea institute of electronic communication sciences
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    • v.6 no.5
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    • pp.717-722
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    • 2011
  • This paper presents that the electronic controller is developed for controlling the setting temperature and water in the ceramic pipe system. The heating water system is designed for controlling the temperature to supply the heat through the ceramic pipe heater to input the water, also for controlling quantity of water using the water sensor and impeller. The control method of the heating water system is applied the mathematic modeling of the ceramic pipe heater on the suppling the heat at coming water, and the test result of the electronic controller is present to smartly control the setting temperature, therefore the ceramic pipe heater is proposed to be able to apply the heating structure and the control methods as a product.

PC-based Controller for Industrial Solid Freeform Fabrication System (산업용 SFFS (Solid Freeform Fabrication System)을 위한 PC 기반 제어기)

  • 박남수;황면중;이두용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.73-77
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    • 2004
  • This paper presents a PC-based controller of industrial SFFS(Solid Freeform Fabrication System). The SFFS has multiple sub-controllers for the building room, the powder room, the temperature, and the density of oxygen in the chambers. Hence the main PC-based controller should effectively and timely send commands to the sub-controllers, and monitor the overall SLS process. The required actuators and sensors are selected to optimize the overall performance of the SFFS.

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Design of Automotive Anti-trap Power Window Lift Controller (자동차 Anti-trap Power Window Lift Controller 설계)

  • Cha, Min-Hyeok;Kim, Hak-Lyun;Lee, Ju
    • Proceedings of the KIEE Conference
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    • 2001.10a
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    • pp.51-53
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    • 2001
  • Permanent Magnet DC Motors are widely used in Automotive parts because they have cheap price, simple structure and high torque-speed ratio. But the motor in automotive parts is required high quality, complex function and lower price than before. This paper deals with design of controller for safety function that body trap on the automotive window. The algorithm of controller can adapt variety conditions with temperature, electrical, driving, etc.

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Car transmission shaft distortion correction system based on adaptive PID controller using displacement sensors (변위센서를 이용한 적응적 PID제어기반 자동차 변속기 샤프트 교정시스템)

  • Choi, Sang-Bok;Ban, Sang-Woo;Kim, Ki-Taeg
    • Journal of Sensor Science and Technology
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    • v.19 no.5
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    • pp.375-384
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    • 2010
  • In this paper, we proposed a new shaft distortion correction system having an adaptive PID controller using displacement sensors, which is adaptively reflecting variations of shaft strength owing to irregular heat treatment during an annealing process and sensitivity to the seasonal temperature changes. Generally, the shafts are annealed by heat treatment in order to enlarge the strength of the shaft, which causes an distortion of a shaft such as irregular bending of the shaft. In order to correct such a distortion of the shaft, a mechanical pressure is properly impacted to the distorted shaft. However, the strength of every shaft is different from each other owing to irregular annealing and seasonal temperature changes. Especially, the strength of a thin shaft such as a car transmission shaft is much more sensitive than that of a thick shaft. Therefore, it is very important for considering the strength of each shaft during correction of the car transmission shaft distortion in order to generate proper mechanical pressure. The conventional PID controller for the shaft distortion correction system does not consider each different strength of each shaft, which causes low productivity. Therefore, we proposed a new PID controller considering variations of shaft strength caused by seasonal temperature changes as well as irregular heat treatment and different cooling time. Three displacement sensors are used to measure a degree of distortion of the shaft at three different location. The proposed PID controller generates adaptively different coefficients according to different strength of each shaft using appropriately obtained pressure times from long-term experiments. Consequently, the proposed shaft distortion correction system increases the productivity about 30 % more than the conventional correction system in the real factory.

Application of Personal Computer as a Self-Tuning PID Controller

  • Tanachaikhan, L.;Sriratana, W.;Pannil, P.;Chaikla, A.;Julsereewong, P.;Tirassesth, K.
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.505-505
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    • 2000
  • Controlling the process by PID controller is widely used in industry by applying Ziegler-Nichols method in analyzing parameter of the controller. However, in fact. it is still necessary to tune parameter in order to obtain the best process response. This paper presents a Self-Tuning PID controller utilizes the personal computer to synthesize and analyze controller parameter as well as tune for appropriate parameter by using Dahlin method and Extrapolation. Experimental results using a Self-Tuning PID controller to control water level and temperature, it is found that the controller being developed is able to control the process very effectively and provides a good response similar to the controller used in the industry.

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Temperature Control Improvement of Pressure Heating Roller for Flexible Flat Cable Production (Flexible Flat Cable 생산성 향상을 위한 가압용 히팅롤러의 온도제어개선)

  • Kim Jae Hak;Lee Ho Jung;Chun Keyoung Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.7 s.172
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    • pp.155-163
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    • 2005
  • Pressure heating rollers with temperature control were mounted to a flat cable laminating machine (FCLM). Pressure heating rollers should be heated up to the setting temperature $(175^{\circ}C)$ and kept on to producing good quality flexible flat cables (FFC). Existing Pressure heating rollers took more than 70minutes to the setting temperature and did not keep on the setting temperature in production. Temperature controller, electric power controller, material and diameter of rollers and heat capacities were changed to improve the temperature control of the pressure heat rollers for better production of the FFC. Thus, the reaching time to the setting temperature (RT), temperature stability time (TST) and temperature hunting (TH) were measured and compared with the existing pressure rollers case. The RT of A roller was shortened by 50minutes, and B roller was shortened by 15minutes. The TST of A roller was shortened by 13minutes, and B roller was shortened by 15minutes. The THs of both A and B rollers were settled up to ${\pm}5^{\circ}C$. Finally, the productivity of the FCLM and the quality of the FFC were increased.