• Title/Summary/Keyword: Temperature control unit

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The Importance of Corrosion Control and Protection Technology in the Refinery

  • Kim, Byong Mu;Oh, Sung Lyong
    • Corrosion Science and Technology
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    • v.6 no.3
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    • pp.112-119
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    • 2007
  • This paper presents the importance of corrosion control and protection technology with a real case study of heater tube rupture damaged by High temperature H2S-H2 corrosion in the refinery. The heater was operated at the Hydrocracking unit and the operation temperature and pressure was $340^{\circ}C$ and $18kg/cm^{3}$ respectively. Top side of the convection tube was thinned by high temperature hydrogen sulfide and hydrogen gas as a uniform corrosion and finally ruptured under operation pressure. Damaged area (Convection tube zone) was blocked by protection wall, so it was impossible to inspect with conventional nondestructive examination. Instead the elbow area which is out of the protection wall was inspected regularly to evaluate the corrosion rate of convection tube indirectly. However the operation temperature and the phase of the process stream was different between inside the chamber and outside the chamber. As a result, it caused severe corrosion to the horizontal convection tube inside the chamber comparing to the elbow outside the chamber. Finally convection tube was corroded more rapidly than the elbow and ruptured after 13 years operation. Because of the rupture, the heater was totally burned and the operation was stopped for 3 months until it has been reconstructed. To prevent this kind of corrosion problem and accident, corrosion control should be strengthened and protection technology should be improved.

Measurement and Simulation of Heating Energy for Apartments with District Heating (지역난방 아파트에 대한 난방에너지 실측 및 시뮬레이션)

  • Lee, Eun Ju;Lee, Doo Young;Hong, Hiki;Kim, Young Kyun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.26 no.12
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    • pp.572-578
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    • 2014
  • Heating energy was measured in an apartment housing unit with a district heating system, varying the kind of hot water distributors. Ondol coils passing through a living room raised the temperature of the room where the heating was turned off. Including this characteristic of Ondol heating into the modeling, we performed simulations and showed a verification by comparison with the results of measurements. As a result, a main flow control method, which changes hot water flow rate supplied to a housing unit according to the thermal load, can reduce the supplied flow rate and lower the return temperature, compared with a constant flow method. That can result in decreased heat loss in utility-pipe conduits even though the heating energy supplied is almost the same. An outdoor reset control that raises the temperature of the supplied hot water if the outdoor temperature falls has the effect of a quicker response in heating than the reduced flow rate and return temperature.

Characteristics of Temperature Control in the Inverter Type Oil Coolers (인버터 타입 오일냉각기의 온도제어 특성에 관한 연구)

  • 이상호;이찬홍;박천홍
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.233-236
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    • 2003
  • In this Paper, the temperature control error and cooling characteristics of inverter typ coolers are evaluated to predict application validity of coolers under heating pattern and amount The temperature control error of coolers small in 15~70% range of the max. cooling ability. At less than 15% of max. cooling ability has the inverter type cooler a basic temperature control error $\pm0.5^{\circ}C$ and acts as on/off type coolers. The inverter type cooler is unsuitable for precision temperature control under the complex heating pattern. But PID control of cooler including the heating system is an alternative for the case.

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Design and Development of Sprinkler Control System Utilizing Mobile with IoT

  • Kang, Tae-Sun;Lee, Sang-Hyun
    • International Journal of Internet, Broadcasting and Communication
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    • v.12 no.4
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    • pp.212-217
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    • 2020
  • We studied on the design of a sprinkler control system that communicates with the administrator's mobile through a wireless communication network and a sprinkler unit that sprays water on the vegetation area. This sprinkler control system consists of a communication module that receives an operation signal for the operation of the sprinkler unit from the administrator's mobile, and a control module that controls the sprinkler unit according to the operation signal received through the communication module. It is also designed to control sprinkler units by measuring temperature, humidity, light intensities, vibration and field images in the vegetation area in real time through sensors and camera for each of them and comparing them with established limit criteria. The sprinkler allows the administrator to control the sprinkler more easily because the administrator operates the sprinkler through the mobile from a distance, and emergency situations occur and can respond quickly.

Fuzzy Logic Control of Rotating Drum Bioreactor for Improved Production of Amylase and Protease Enzymes by Aspergillus oryzae in Solid-State Fermentation

  • Sukumprasertsri, Monton;Unrean, Pornkamol;Pimsamarn, Jindarat;Kitsubun, Panit;Tongta, Anan
    • Journal of Microbiology and Biotechnology
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    • v.23 no.3
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    • pp.335-342
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    • 2013
  • In this study, we compared the performance of two control systems, fuzzy logic control (FLC) and conventional control (CC). The control systems were applied for controlling temperature and substrate moisture content in a solidstate fermentation for the biosynthesis of amylase and protease enzymes by Aspergillus oryzae. The fermentation process was achieved in a 200 L rotating drum bioreactor. Three factors affecting temperature and moisture content in the solid-state fermentation were considered. They were inlet air velocity, speed of the rotating drum bioreactor, and spray water addition. The fuzzy logic control system was designed using four input variables: air velocity, substrate temperature, fermentation time, and rotation speed. The temperature was controlled by two variables, inlet air velocity and rotational speed of bioreactor, while the moisture content was controlled by spray water. Experimental results confirmed that the FLC system could effectively control the temperature and moisture content of substrate better than the CC system, resulting in an increased enzyme production by A. oryzae. Thus, the fuzzy logic control is a promising control system that can be applied for enhanced production of enzymes in solidstate fermentation.

Development of control system for complex microbial incubator (복합 미생물 배양기의 제어시스템 개발)

  • Hong-Jik Kim;Won-Bog Lee;Seung-Ho Lee
    • Journal of IKEEE
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    • v.27 no.1
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    • pp.122-126
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    • 2023
  • In this paper, a control system for a complex microbial incubator was proposed. The proposed control system consists of a control unit, a communication unit, a power supply unit, and a control system of the complex microbial incubator. The controller of the complex microbial incubator is designed and manufactured to convert analog signals and digital signals, and control signals of sensors such as displays using LCD panels, water level sensors, temperature sensors, and pH concentration sensors. The water level sensor used is designed and manufactured to enable accurate water level measurement by using the IR laser method with excellent linearity in order to solve the problem that existing water level sensors are difficult to measure due to foreign substances such as bubbles. The temperature sensor is designed and used so that it has high accuracy and no cumulative resistance error by measuring using the thermal resistance principle. The communication unit consists of two LAN ports and one RS-232 port, and is designed and manufactured to transmit signals such as LCD panel, PCT panel, and load cell controller used in the complex microbial incubator to the control unit. The power supply unit is designed and manufactured to supply power by configuring it with three voltage supply terminals such as 24V, 12V and 5V so that the control unit and communication unit can operate smoothly. The control system of the complex microbial incubator uses PLC to control sensor values such as pH concentration sensor, temperature sensor, and water level sensor, and the operation of circulation pump, circulation valve, rotary pump, and inverter load cell used for cultivation. In order to evaluate the performance of the control system of the proposed complex microbial incubator, the result of the experiment conducted by the accredited certification body showed that the range of water level measurement sensitivity was -0.41mm~1.59mm, and the range of change in water temperature was ±0.41℃, which is currently commercially available. It was confirmed that the product operates with better performance than the performance of the products. Therefore, the effectiveness of the control system of the complex microbial incubator proposed in this paper was demonstrated.

가변 풍량 유닛에 의한 실내 공간의 온도제어를 위한 공간의 분할 모델과 상태궤환 제어기의 개발에 관한 연구

  • 박세화;신승철
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.10
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    • pp.947-959
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    • 2001
  • We propose a control scheme to control the indoor zone temperature via variable air volume (VAV) unit. To control the room temperature, state space model of the conditioned zone which is partitioned into nine artificial sectional regions is derived. The nonlinearity of the damper motion and actuator are considered for the practical use in the state space system description. The temperature control of the room temperature is performed by manipulating the degree of openness of the damper in relation to the local room temperature and the supplied air flow rate. In general, since a local temperature in the conditioned zone is measured, it is required to estimate the temperature values in each regions for the precise temperature control. We thus design a state observer to estimate the regional temperature, and use these values in the controller. The overall control system consists of the state observer based state feedback with the integral control. We compared the control results of the proposed scheme with those of cascade proportional and integral (PI) control, and showed that the scheme achieved precise control of the conditioned system.

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Practical Control Scheme of the Variable Speed Refrigeration System

  • Agung, Bakhtiar;Fatkhur, Rokhman;Kim, Hong-Sik;Choi, Kwang-Hwan
    • 한국태양에너지학회:학술대회논문집
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    • 2011.04a
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    • pp.199-203
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    • 2011
  • With the improvement of standard of manufacturing process, oil cooling unit for manufacturing machine has been developed. A control system must be designed in order to keep oil temperature of the machine within a very restricted range and also to reduce energy consumption. In order to get the low deviation of the controlled temperature and the low efficiency, the on/off control scheme is gradually being replaced by a variable speed refrigeration system (VSRS) with an inverter driven compressor over recent decades. This paper gives the flowchart to control the compressor speed and also the electronic expansion valve (EEV) aperture in oil cooling unit refrigeration system using R22 as the refrigerant. This control scheme has already tested in experiment apparatus with room temperature condition constant at $25^{\circ}C$ and variable load condition at 4kW, 6kW, 7kW, 8kW and 10kW.

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Unit Response Optimizer mode Design of Ultra Super Critical Coal-Fired Power Plant based on Fuzzy logic & Model Predictive Controller (퍼지 로직 및 모델 예측 제어기 적용을 통한 초초임계압 화력발전소 부하 응답 최적화 운전 방법 설계)

  • Oh, Ki-Yong;Kim, Ho-Yol
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.12
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    • pp.2285-2290
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    • 2008
  • Even though efficiency of coal-fired power plant is proportional to operating temperature, increasement of operating temperature is limited by a technological level of each power plant component. It is an alternative plan to increase operating pressure up to ultra super critical point for efficiency enhancement. It is difficult to control process of power plant in ultra super critical point because that point has highly nonlinear characteristics. In this paper, new control logic, Unit Response Optimizer Controller(URO Controller) which is based on Fuzzy logic and Model Predictive Controller, is introduced for better performance. Then its performance is tested and analyzed with design guideline.

Boiler Supply Water Temperature Setting by Outside Air Temperature and Return Water Temperature (외기온도와 환수온도를 이용한 보일러의 공급수온도설정)

  • Han, Do-Young;Yoo, Byeong-Kang
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.161-166
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    • 2009
  • Condensing gas boiler units may make a big role for the reduction of energy consumption in heating industries. In order to decrease the energy consumption of a boiler unit, the effective operation is necessary. In this study, the supply water temperature algorithm of a condensing gas boiler was developed. This includes the setpoint algorithm and the control algorithm of the supply water temperature. The setpoint algorithm was developed by the fuzzy logic and the control algorithm was developed by the proportional integral algorithm. In order to analyse the performance of the supply water temperature algorithm, the dynamic model of a condensing gas boiler system was used. Simulation results showed that the supply water temperature algorithm developed for this study may be practically applied for the control of the condensing gas boiler.

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