• Title/Summary/Keyword: Taguchi technique

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A Study on Analysis of Parameter for Optimal Surface Quality in Face Turning (단면 선삭가공에서 최적의 표면품위를 위한 피라미터 분석에 관한 연구)

  • Maeng, Min-Jae;Jang, Sung-Min
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.21-27
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    • 2006
  • In this paper, object of experiment is to study on the effect parameters to obtain optimal surface roughness in face turning. Surface roughness is significantly important to be high quality of parts produced by turning process. For this purpose, the optimization of cutting parameters for face turning operation is investigated applying the Taguchi method. An orthogonal array, signal-to-noise, and the analysis of variance are employed to evaluate effect of cutting parameters for face turning. Also confirmation tests were performed to make a comparison between the results predicted from the mentioned correlations and the theoretical results. Cutting experiment is performed without cutting fluid using coated tungsten carbide insert about workpiece of SM45C. And regression analysis technique has been used to study the effects of the cutting parameters.

Optimization of injection molding to minimize sink marks for cylindrical geometry (원통형 플라스틱 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화)

  • Kwon, Yun-Suk;Je, Duck-Keun;Jeong, Young-Deug
    • Design & Manufacturing
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    • v.2 no.2
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    • pp.33-37
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    • 2008
  • This paper describes the optimization of injection molding conditions to minimize sink marks. Sink marks, which refer to a small depression on the surface opposite a thick wall thickness, are often encounted in injection molded plastic parts. Part geometry, material properties and processing conditions during injection molding can affect the sink mark depth. We designed the runner system which is possible balanced filling to cavities using CAE program and then obtained optimal processing conditions by Taguchi's Robust Design technique. By actual injection molding using optimized mold and molding conditions, it confirmed that sink mark depth decreased zero compared to 1mm level in the conventional mold and process.

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-The Parameter Design of Multiple Characteristics with Multiple Attributes- (다요소를 고려한 다특성치 파라미터 설계 방법)

  • 조용욱;박명규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.55
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    • pp.1-11
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    • 2000
  • Taguchi's robust design methodology has focus only a single characteristic or response, but the quality of most products is seldom defined by a characteristics, and is rather the composite of a family of characteristics which are often interrelated and nearly always measured in a variety of units. The multiple characteristics problem is how to compromise the conflicts among the selected levels of the design parameters for each individual characteristic. In this paper, Methodology using SN ratio optimized by univariate technique is proposed and a parameter design procedure to achieve the optimal compromise among several different response variables is developed. Also, We propose a decision model to incorporates the values assigned by a group of experts on different factors in weighting decision. Using this model, SN ratio of taguchi method for each of subjective factors as well as values of weights are used in this comprehensive method for weighting decision.

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Optimization of Injection Molding to Minimize Sink Marks for Cylindrical Geometry (원통형 플라스틱 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화)

  • Kwon, Youn-Suk;Jeong, Yeong-Deug
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.7
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    • pp.111-115
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    • 2008
  • This paper describes the optimization of injection molding conditions to minimize sink marks. Sink marks, which refer to a small depression on the surface opposite a thick wall thickness, are often encounted in injection molded plastic parts. Part geometry, material properties and processing conditions during injection molding can affect the sink mark depth. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique. By actual injection molding using optimized mold and molding conditions, it confirmed that sink mark depth decreased zero compared to 1mm level in the conventional mold and process.

Lens Design of Camera through Optimization of the Third Order Seidel Aberration and Statistical Tolerance Analysis

  • Lee, Kyutae;Kim, Young-Joo;Kim, Youngwoon
    • Journal of the Optical Society of Korea
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    • v.20 no.3
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    • pp.413-426
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    • 2016
  • There has been much advancement in the field of aerial cameras for geographical features with the help of drones, image processing power and computer aided optical programs. In this study, we propose a new optical lens design technique which minimizes the amount of ‘the third order Seidel aberration’ for enhancing MTF. In addition, we suggest a new optical lens design which stabilizes the mass-production yield through R.S.M and has robustness secure through the Taguchi method. Eventually, the image processing algorithm of stereo matching is implemented in order to evaluate whether the proposed lens design result meets adequate specifications for the use of dual aerial photographs or not. This paper provides good guidance for the optical design by development of experiments.

Optimal Machining Condition of Drying Turning (건조 선삭의 최적 가공 조건)

  • Jang, S.S.;Lee, J.I.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.4
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    • pp.49-55
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    • 2011
  • Recently, various efforts to make more speedy and precision machine tool to improve productivity and also various efforts to solve environmental problem are going on, so that dry cutting in manufacturing industry, which needs environmental conscious design and development of manufacturing technique, is becoming a very important assignment to solve. Because dry cutting does not use cutting fluid, we need other methods that can be used instead of cutting fluid, which does cooling, lubricating, chip washing, and anti-corrosion. Especially, because turning is a continuous work, the consideration of tool life and surface roughness due to continuous heat and poor lubrication is important. The purposes of this paper are the consideration of how well the compressed air can work instead of cutting fluid, and also the development of the method to select the optimum machining condition by the minimum numbers of experiments through the Taguchi method.

A study on the Processing Variables of Rapid Prototyping using Sheet Metal (금속박판을 이용한 쾌속조형의 공정변수에 관한 연구)

  • 이상찬;박정남;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.42-45
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    • 2003
  • The purpose of this study is the development or the extensive Rapid Prototyping Technique. which can resolve the long-term manufacturing process, shrinkage and deformation occurring rapid prototyping technique. To begin with. the various specimens for tensile were manufactured on the basis of this modeling technology. Then, many kinds of the laminate pieces for the test were made by using the sheet metals lmm and 1.5mm thickness which is composed of the same ingredient. The tensile specimen were manufactured by changing the process variables, Such as electric current, pressure and resistance welding time for the Rapid Prototyping with metal sheet. And then by using the Taguchi method. The interrelation between the specimen and mechanical properties were determined and the system for the optimum process variable organized.

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Improvement of the Correlation between Sled FEA and Test of Vehicle Seatbelt System Using the Statistics Technique (통계적 기법을 이용한 차량 안전벨트 시스템의 슬레드 해석과 시험 상관성 개선)

  • Lee, Kwangseop;Kim, Dooyong;Yun, Hongsik;Lee, Kyeongsang
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.4
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    • pp.454-461
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    • 2015
  • This study compares the results of a sled test and FEA(Finite Element Analysis) of a vehicle seatbelt system and aims to propose a method to efficiently reduce the error rate in the results of the FEA. This study evaluates the relative importance of potential causes, applying AHP(Analytic Hierarchy Process) technique in order to improve the reliability of the result of the FEA, and draw a highly reliable result of FEA, conducting a Taguchi Method and optimization for reducing the error rate in the FEA through the design of experiments.

A Research on the Shielding of Injurious Electromagnetic Field for High-frequency Welder (고주파 웰딩기의 유해 전자파 차단에 관한 연구)

  • 장석용;심재형;김준안;백인환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.447-450
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    • 2002
  • In the surrounding of the electric machinery and equipments occurring of using the electromagnetic fields, other electric machinery or equipments are induced the malfunctions by the radiated and leaked electromagnetic fields. And the human hazardous problems by that effect are being discussed frequently. So efficiently shielding technique of injurious electromagnetic field for high frequency welder is discussed in this paper.

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On the Damping Effects of Helmet Safety with a Corrugation Damper using Taguchi's Optimization Design (다구찌 설계법을 이용한 주름댐퍼를 갖는 헬멧안전의 감쇠효과에 관한 연구)

  • Kim, Chung-Kyun
    • Journal of the Korean Institute of Gas
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    • v.12 no.4
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    • pp.34-40
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    • 2008
  • Using the finite element method and Taguchi's design technique, the displacement in vertical direction, von Mises stress, and strain energy of the corrugation damper have been analyzed as functions of the extruded length and the thickness of the corrugation damper, and the upper and lower corner radii of the damper. The optimized profile design elements of a corrugation damper are very important for increasing a strain energy absorption capacity of a helmet structure, which is attacked by impulsive external forces. In this study, the optimized design data based on the Taguchi's method was computed as a corrugation damper length of L = 20 mm, a damper thickness of t = 2 mm, the upper corner radius of $R_1=4\;mm$, and the lower corner radius of $R_2=3\;mm$. The optimized design parameters of a corrugation damper indicated that the thickness and extruded length of a corrugation damper may affect to increase the strain energy, which absorbs the impact forces of the helmet.

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