• Title/Summary/Keyword: Taguchi experimental method

검색결과 234건 처리시간 0.022초

슬릿휜형 열교환기의 성능에 대한 설계인자의 영향 (Effect of design factors on the performance of heat exchanger with a slit fin)

  • 윤점열;이관수;김현영;강희찬
    • 설비공학논문집
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    • 제9권2호
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    • pp.210-220
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    • 1997
  • This study is to systematically analyze the effect of various kinds of design parameters on heat transfer and pressure drop characteristics of heat exchanger with a slit fin. TAGUCHI method, known to us as a very reasonable tool in the parametric study, is employed in the present work. Experimental factors have been limited to seven cases, considering the production of sample and the cost. The 18 kinds of large scale models are made by compounding level on each factor and the heat transfer and flow characteristics on each model has been analyzed. The present results allow us to be able to quantitatively estimate the various parameters affecting the heat exchanger performance, and main factors for an optimum design of a heat exchanger have been selected. The optimum design value on each parameter was presented and the reproducibility on the results was guaranteed.

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다구찌법을 이용한 $SF_6$가스 안전밸브용 디스크 시일 형상의 설계 (Shape Design of Disk Seal in $SF_6$ Gas Safety Valve using Taguchi method)

  • 조승현;김청균;김영규
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.237-240
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    • 2004
  • Sulfur Hexafluoride, SF6 is widely used for leak detection and as a gaseous dielectric in transformers, condensers and circuit breakers. SF6 gas is also effective as a cleanser in the semiconductor industry. This paper presents a numerical study of the sealing force of disk type seal in SF6 gas safety valve. The sealing force on the disk seal is analyzed by the FEM method based on the Taguch's experimental design technique. Disk seals in SF6 gas safety valve are designed with 9 design models based on 3 different contact length, compressive ratio and gas pressure. The calculated results of Cauchy stress and strain showed that the sealing characteristics of Teflon PTFE is more effective compared to that of FKM(Viton), which is related to the stiffness of the materials. And also, the contact length of the disk seal is important design parameter for sealing the SF6 gas leakage in the safety valve.

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외연적 유한요소해석에서의 응력 변동성을 고려한 스프링백 영향 인자 연구 (A Parametric Study on the Springback Considering the Stress Variability in Explicit Finite Element Analysis)

  • 이경돈;권재욱;전병희;김성종;김형종
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.136-140
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    • 2000
  • It is desirable to predict springback quantitatively and accurately for the tool and process design in sheet stamping operations, however, it is blown very difficult. The result of springback analysis by the finite element method is sensitively influenced by numerical factors such as blank element size, number of integration point, punch velocity, contact algorithm etc. In the present work, a parametric study by Taguchi method is performed in order to evaluate the influence of numerical factors on springback Quantitatively and to obtain the combination of numerical factors which yields the best approximation to experimental data. Since springback is determined by the residual stress after forming process, it is important to evaluate stress distribution accurately. The oscillation in the time history curve of stress obtained by explicit FEM says that the stress solution at termination time is in very unstable state. Therefore, a variability study is also carried out in this study in order to assess the stability of implicit springback analysis starting from the stress solution by explicit forming simulation. The 2D draw bending process, one of the NUMISHEET '93 benchmark problems, is adopted as an application model.

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통합배열에서 기대함수를 이용한 파라미터설계 대체방안 (An alternative procedure for parameter design using desirability function in combined array)

  • 권용만
    • Journal of the Korean Data and Information Science Society
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    • 제27권5호
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    • pp.1263-1272
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    • 2016
  • 다구찌가 제안한 파라미터설계에서 사용되는 교차배열은 제어인자뿐만 아니라 잡음인자를 동시에 고려한 획기적인 방법으로 많은 장점이 있다. 반면 단점으로는 지나치게 많은 실험수를 필요로 하는 점이다. 실험수를 줄이기 위한 방안으로 통합배열 방법론이 제시되었다. 또 다른 단점으로 다구찌는 최적조건을 찾는데 있어서 신호대 잡음비를 사용하였는데 신호대 잡음비를 사용함에 따라 여러 가지 문제가 발생하였다. 본 논문에서는 파라미터설계에서의 단점을 개선하고자 신호대 잡음비에 의존하지 않으면서도 실험수를 줄이기 위한 대체방안을 제안하고자 한다. 아울러 파라미터설계에서 사용되는 교차배열과 실험수를 줄인 통합배열 두 가지 사례를 들어 비교 연구하고자 한다.

Ag-sheathed Bi2223 tape의 교류손실 저감을 위한 oxide barrier의 형성에 관한 연구 (Preparation of oxide barrier on Ag-sheathed Bi2223 tape for the reduction of AC loss)

  • 이세종;이득용;배성규;예경환;송요승
    • 한국초전도저온공학회:학술대회논문집
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    • 한국초전도저온공학회 2002년도 학술대회 논문집
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    • pp.149-152
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    • 2002
  • SrZrO3 resistive oxide barriers on Ag sheathed Bi2223 tapes prepared by the sol-gel and dip coating method were evaluated with an aid of Taguchi method and orthogonal arrays to elucidate the effects of experimental parameters, such as ratio of starting solution, amount of additives, and heat treatment temperature and time on the properties of the thin films. Six experimental parameters were selected and then Ll8(21x37) orthogonal arrays were constructed. Finally, SEM and XRD results were related to signal to noise (S/N) ratio to evaluate the optimized experimental condition.

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고속 정면밀링가공을 위한 진동 파라미터에 관한 연구 (A Study on the Vibration Parameters for High Speed Face Milling Machining)

  • 장성민;이승일
    • 한국산학기술학회논문지
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    • 제14권9호
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    • pp.4149-4155
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    • 2013
  • 더 빠른 절삭속도와 이송속도를 위한 고속가공은 표면품위와 재료제거율의 증가를 초래한다. 이 논문은 고속가공을 위한 정면밀링커터를 사용한 가공에서 획득된 진동특성에 관한 절삭조건의 영향을 연구하였다. 이 논문에서, 직교배열 테이블에 기초한 다구찌 실험계획법은 고속 정면밀링커터를 사용한 진동특성을 연구하기 위해 적용되었다. 실험조건은 직교배열 $L_{27}(3^{13})$ 을 사용하였다. 실험의 계획과 분석은 S/N비(신호 대 잡음비)와 분산분석을 이용하여 진동에 관한 절삭조건의 영향을 연구하기 위해 수행되었다. 절삭 파라미터 즉 이송속도, 챔퍼길이, 절삭속도 그리고 절삭깊이는 진동 특성치를 고려하여 최적화 되었다.

$CO_2$ 레이저빔에 의한 이종재질 및 이종두께의 Tailored Blank 용접에 관한 연구 (A study of Tailored Blank Welding between dissimiliar materials and different thickness sheets by $CO_2$ Laser Beam)

  • 황창선;김도훈;유병길;이경돈
    • 한국레이저가공학회지
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    • 제2권3호
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    • pp.42-51
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    • 1999
  • This research was conducted as a fundamental study to apply tailored blank welding technique into automotive production process. The materials used in this study were 2.0mm thickness low carbon steel sheets and 1.2mm Zn-coated low carbon steel sheets. To ensure the reproducibility and to consider various factors, experiments were. conducted by applying Taguchi experimental method with 6 factors. Every welding process was repeated 3 times to offset the effect of uncontrolled factors. Elongation and LDH(Limited Dome Height)were measured to evaluate formability of specimens and Optical microscopy, XRD, SEM, and EDS analysis were performed to observe the microstructures and to determine the solidification mode in the weld. The elongation of specimen welded with optimum condition was 83% of base metal, and LDH was 84% of base metal. In case of laser treated specimen where Zn coating was removed, elongation was 85% of base metal, and LDH was 85% of base metal. In fusion zone, phases were consisted of quasi-polygonal ferrite, banitic ferrite, and martensite.

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구성인선을 고려한 소형 박판 밀링공구의 설계 (Design of A Small Thin Milling Cutter Considering Built-up Edge)

  • 정경득;고태조;김희술
    • 한국정밀공학회지
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    • 제18권5호
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    • pp.130-136
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    • 2001
  • Generally, a metal slitting saw is plain milling cutter with thickness less than 3/16 inch. This is used for cutting a workpiece that high dimensional accuracy and surface finish is necessary. A small thin milling cutter like a metal slitting saw is useful for machining a narrow groove. In this case, built up edge(BUE) is severe at each tooth and affects the surface integrity of the machined surface and tool wear. It is well known that tool geometry and cutting conditions are decisive factors to remove BUE. In this paper, we optimized the geometry of the milling cutter and selected cutting conditions to remove BUE by the experimental investigation. The experiment was planned with Taguchi method based on the orthogonal array of design factors such as coating, rake angle, number of tooth, cutting speed, feed rate. Response table was obtained from the number of built-up edge generated at tooth. The optimized tool geometry and cutting conditions could be determined through response table. In addition, the relative effect of factors was identified bh the analysis of variance (ANOVA). Finally, coating and cutting speed turned out important factors for BUE.

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금속사출성형을 이용한 STS 316L 밸브피팅 제작에 대한 연구 (A Study of STS 316L Threaded Elbow Fitting Fabrication by Metal Injection Molding)

  • 김재영;김성조;정성택;안석영
    • 소성∙가공
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    • 제24권2호
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    • pp.121-129
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    • 2015
  • A net-shape forming of small and complex-shaped metal parts by metal injection molding (MIM) has economic advantages in mass production, especially for STS 316L valve fitting. STS 316L offers excellent corrosion resistance, but it has poor machinability, which is a limitation in using it for a cost-effective production where both forging and machining are employed. Simulation and experimental analysis were performed to develop a MIM STS 316L 90° elbow fitting minimizing trial and error. A Taguchi method was used to determine which input parameter was the most sensitive to possible defects (e.g. sink mark depth) during the injection molding. The final prototype was successfully built. The results indicate that the simulation tool can be used during the design process to minimize trial and error, but the final adjustment of parameters based on field experience is essential.

비정질 수정 캔틸레버의 식각 공정 최적화 및 Q-factor 연구 (Optimization of Fused Quartz Cantilever DRIE Process and Study on Q-factors)

  • 송은석;김용권;백창욱
    • 전기학회논문지
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    • 제60권2호
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    • pp.362-369
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    • 2011
  • In this paper, optimal deep reactive ion etching (DRIE) process conditions for fused quartz were experimentally determined by Taguchi method, and fused quartz-based micro cantilevers were fabricated. In addition, comparative study on Q-factors of fused quartz and silicon micro cantilevers was performed. Using a silicon layer as an etch mask for fused quartz DRIE process, different 9 flow rate conditions of $C_4F_8$, $O_2$ and He gases were tested and the optimum combination of these factors was estimated. Micro cantilevers based on fused quartz were fabricated from this optimal DRIE condition. Through conventional silicon DRIE process, single-crystalline silicon micro cantilevers whose dimensions were similar to those of quartz cantilevers were also fabricated. Mechanical Q-factors were calculated to compare intrinsic damping properties of those two materials. Resonant frequencies and Q-factors were measured for the cantilevers having fixed widths and thicknesses and different lengths. The Q-factors were in a range of 64,000 - 108,000 for fused quartz cantilevers and 31,000 - 35,000 for silicon cantilevers. The experimental results supported that fused quartz had a good intrinsic damping property compared to that of single crystalline silicon.