• Title/Summary/Keyword: TMP(thermomechanical pulp)

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Optimization Technology of Thermomechanical Pulp Made from Pinus densiflora (I) - Effect of Temperature and NaOH at Presteaming and Refining - (국내산 소나무로 제조되는 열기계펄프 제조 기술 최적화 연구 (1) - 목재 칩의 전처리와 리파이닝 시 온도와 NaOH 처리의 효과 -)

  • Nam, Hyegeong;Kim, Chul-Hwan;Lee, Ji-Young;Park, Hyunghun;Kwon, Sol;Cho, Hu-Seung;Lee, Gyeong-Sun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.1
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    • pp.35-44
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    • 2015
  • Thermomechanical pulping process uses large amounts of energy, mostly electricity to run electrical facilities. Thermomechanical pulp (TMP) made from Pinus densiflora also has a big drawback that refining consumes 90 per cent of the total energy used in TMP process. This study explored to draw up a way to save refining energy through different thermal treatment at the stages of presteaming and refining. Presteaming temperature was $80^{\circ}C$, $100^{\circ}C$, and $120^{\circ}C$. After presteaming at each temperature, refining was carried out at $100^{\circ}C$, $120^{\circ}C$, and $140^{\circ}C$ respectively. In a presteaming stage, steaming temperature over $120^{\circ}C$ greatly contributed to the decrease of refining energy leading to earlier attainment of a target freeness, irrespective of refining temperature. In addition, NaOH treatment with presteaming enhanced better development of fiber properties during refining than presteaming without NaOH. High temperature refining at $140^{\circ}C$ produced a high strength paper, and wood chips treated by alkali responded better to refining than at over $120^{\circ}C$. Improved softening effect on wood chips led to the decrease in shives contents but it gave no effect on pitch contents of TMP.

The Beating Properties of High Yield Pulp Treated with Ozone(II) (오존처리 고수율 펄프의 고해 특성(II) -고해 후 발생된 미세섬유의 리그닌 분포-)

  • 윤승락
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.4
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    • pp.22-29
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    • 2002
  • This research was conducted to investigate the morphological characteristics of fine fibers produced during beating process of high yield pulp treated with ozone and the distribution of lignin in the produced fine fibers. Thermomechanical(TMP) pulp and chemithermomechanical(CTMP) pulp of spruce and CTMP of white birch were beaten to reach 200$m\ell$ CSF, and then the fine fibers were observed using ultraviolet microscope. The fine fibers produced from TMP and CTMP of spruce using treated with ozone for 15 minutes were fragments of fiber surfaces or cell corners, and most of them contained lignin. However, lignin was not observed in the fibers after 15 minutes of ozone treatment. The fine fibers produced from CTMP of white birch were broken pieces or fragments of fiber surfaces or cell corners. The lignin was observed in the fibers until 5min of ozone treatment but no lignin was observed after 5 minutes of ozone treatment. Different morphological characteristics of TMP and CTMP explained both the different morphological characteristics and the distribution of lignin observed in the fine fibers produced from the beating process of TMP and CTMP treated with ozone.

Use of Waste Woods for Developing Environment-friendly Shock-absorbing Materials

  • Kim, Chul-Hwan;Song, Dae-Bin;Lee, Young-Min;Kim, Jae-Ok;Kim, Gyeong-Yun;Shin, Tae-Gi;Park, Chong-Yawl
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.475-478
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    • 2006
  • Environment-friendly shock-absorbing materials were made using a vacuum forming method from waste wood collected from local mountains in Korea. The waste wood was pulped by thermomechanical pulping. The TMP cushions showed superior shock-absorbing properties with lower elastic moduli compared to EPS and pulp mold. Even though the TMP cushions made using different suction times had many free voids in their inner fiber structure, their apparent densities were a little higher than EPS and much lower than pulp mold. The addition of cationic starch improved the elastic modulus of the TMP cushions without increasing the apparent density, which was different from surface sizing with starch. The porosity of the TMP cushions was a little greater than EPS and much less than pulp mold. Finally, the TMP cushions have great potential to endure external impacts occurring during goods distribution.

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The Beating Properties of High Yield Pulp Treated Ozone(I) - Fiber Length Distribution of Ozonenation Pulp for Beating - (오존처리(處理) 고수율(高收率)펄프의 고해(叩解) 특성(特性)(I) - 오존처리(處理) 펄프 고해후(叩解後) 섬유장(纖維長) 분포(分布) -)

  • Yoon, Seung-Lak;Kojima, Yasuo
    • Journal of the Korean Wood Science and Technology
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    • v.25 no.2
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    • pp.75-80
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    • 1997
  • This research has been examined to measure the degree of the fiber damage of ozonenation high yield pulp in the beating process. Ozone treated the TMP(Thermomechanical Pulp) and CTMP(Chemithermomechanical Pulp) of spruce and the CTMP of birch has been beaten to be reached 200ml(freeness) of its content. It had been studied the forming of fiber distribution by treatment for long fiber, short fiber, fine with the above method. As ozone treatment time gets longer, the pulp has showed the tendency of increasing the fiber content of 28, 48mesh. Ozone treated fiber has been increased long fiber content by being added softness. By given longer ozone treatment time, the TMP and CTMP of spruce has showed the decreasing of fiber content. On the contrary, CTMP of birch has showed the increasing its fiber content. It had proved that the results of difference are rather closer to the species of tree than closer to the kinds of pulp. The fiber content of over 200mesh which has created in beating process demonstrates the decreasing of its fiber content by getting longer ozone treatment time. The softness of fiber can be extracted by the lignin of fiber surface that had been formed by ozone treatment. Thus we assume that the fiber in the process of beating obtains less physical damage.

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Physcial and Fiber Properties of TMP and CTMP from Kenaf Cultivated at Reclaimed Land of Korea

  • Yoon, Seung-Lak;Kojima, Yasuo;Cho, Dong-Ha;Kim, Nam-Hum;Kim, Min-Joong;Lee, Myoung-Ku
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.373-379
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    • 2006
  • Fiber characteristics and fiber distribution of thermomechanical pulp(TMP), bisulfite chemithermomechanical pulp(bisulfite CTMP), neutral sulfite chemithermomechanical pulp(neutral sulfite CTMP) from kenaf(Hibiscus cannabinus L., Malvaceae) cultivar Tainug-2 cultivated in the reclaimed land of Korea were examined to use effectively nonwood fibers as an alternative raw material sources for papermaking. Yields of TMP and CTMP from kenaf were lower than those of TMP from hardwoods and CTMP from softwoods and hardwoods. Bark fibers of kenaf cultivar Tainung-2 ranged 2.04 to 2.30 mm long and $18.7{\sim}19.7{\mu}m$ width. Core fibers averaged 0.63 to 0.80 mm long and $29.5{\sim}31.4{\mu}m$ wide. Coarseness of bark fiber was higher than that of core fiber, and fiber from TMP were higher than those from both bisulfite CTMP and neutral sulfite CTMP. Curl indexes of bark fibers were higher than those of core fibers. However curl indexes were not significantly affected by the pulping conditions. Short fiber distributions were higher in core fibers from TMP and CTMP and long fiber distributions were higher in bark fibers. There was no significant difference in fiber distribution of whole and core fibers obtained from TMP and CTMP, Fibers from neutral sulfite CTMP, however, exhibited a little higher long fiber distribution. Distinct difference in anatomical characteristics was found between core and bast fibers of kenaf plant. Parenchyma cell, pith parenchyma cell and vessel were observed in core fibers and bast fiber in bast sections.

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Influence of Base Paper Properties on Coating Penetration

  • Kim, Bong-Yong;Bousfield, Douglas W.
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2003.11a
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    • pp.148-153
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    • 2003
  • The influence of sizing, fiber and pigment type on coating penetration, using commercial paper and two types of handsheets as the base paper which were prepared from thermomechanical pulp(TMP) and hardwood bleached kraft pulp(KP) sized internally with alkyl ketone dimmer(AKD), was studied in terms of characteristics of coating holdout. Laboratory rod draw down coater was used for surface sizing and coating application. Characterization of coating penetration was done by measuring the roughness of the backside of coating layer. The backside of the coating was exposed by dissolving the fibers in a solution of cupriethylenedimine(CED). Data show that internal sizing of base paper is effective and surface sizing is more effective to prevent coating penetration. Comparing between the two types of base papers, backside roughness of coating layer of TMP sheet is much larger and sizing is more effective to reduce coating penetration than those of KP sheet. With regard to pigment type, clay is more effective than calcium carbonate for better coating holdout.

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Development of Environment-friendly Cushioning Materials by Pulping of Waste Residual Woods (폐잔재의 펄프화를 통한 환경친화적 완충소재의 개발)

  • Lee, Young-Min;Kim, Chul-Hwan;Kim, Jae-Ok;Kim, Gyeong-Yun;Shin, Tae-Gi;Song, Dae-Bin;Park, Chong-Yawl
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.38 no.2 s.115
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    • pp.61-71
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    • 2006
  • Environment-friendly shock-absorbing (cushioning) materials were made using a vacuum forming method from waste wood collected from local mountains in Korea. The waste wood was pulped by thermomechanical pulping. The TMP cushions showed superior shock-absorbing properties with lower elastic moduli compared to EPS(Expanded Polystyrene) and pulp mold. Even though the TMP cushions made using at different suction times had many free voids in their inner fiber structures, their apparent densities were a little higher than EPS and much lower than pulp mold. The addition of cationic starch improved elastic modulus of the TMP cushions without increasing the apparent density, which was different from surface sizing with starch. The porosity of the TMP cushions was a little greater than EPS and much less than pulp mold. Finally, the TMP cushions have great potential to endure external impacts occurring during goods distribution.

Characterization of Base Paper Properties on Coating Penetration

  • Kim, Bong-Yang;Douglas W. Bousfield
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.5
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    • pp.17-25
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    • 2003
  • The influence of base paper properties and fiber type on coating penetration was studied in terms of characterization of coating holdout using two types of hand sheets as the base paper which were prepared from thermomechanical pulp (TMP) and hardwood bleached kraft pulp(KP) sized internally with alkyl ketene dimmer (AKD). Laboratory rod draw down coater was used for surface sizing and coating application. Characterization of coating penetration was done by measuring the roughness of the backside of coating layer. The backside of the coating was exposed by dissolving the fibers in a solution of cupriethylenedimine (CEO). Data show that internal sizing of base paper is effective and surface sizing is more effective to prevent coating penetration. Comparing between the two types of base papers, backside roughness of coating layer of TMP sheet is much larger and sizing is more effective to reduce coating penetration than those of KP sheet. From the result of water absorption and sizing degree after surface sizing, it seems that internal sizing slows down molecular diffusion much more than capillary penetration, but surface sizing reduces the capillary penetration. Furthermore, predominant mechanism of water into paper of TMP sheet seems to be capillary penetration, but it is molecular diffusion in the case of KP sheet.

THE ORIGIN AND DISTRIBUTION OF ANIONIC GROUPS IN TMP

  • Anna Sundberg;ndrey Pranovich;Bjarne Holmobom
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 1999.04b
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    • pp.254-258
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    • 1999
  • The distribution of anionic groups in the fibers, the fines, the colloidal fraction and the dissolved fraction, respectively, of thermomechanical pulp (TMP) suspensions was determined and peroxide bleaching of spruce TMP were also studied. Spruce TMP was extracted with hexane, treated with alkali, or bleached with peroxide. Suspensions made at pH 5.5 were fractionated into long fibres, large fines, small fines, a colloidal fraction and a dissolved fraction. The charge of the fractions was determined using polyelectrolyte titration. To determined the origin of the charges, the contents of fatty acids, resin acids and acidic units in hemicelluloses in the different fractions were determined by has chromatography. Extraction of TMP with hexane prior to fractionation increased the measured charge of the fibres. The removal of the wood resin probably uncovered some carboxyl groups on the fibre surfaces, or improved th e penetration of polybrene into the pores of the fibres. The charge of the fines and the colloidal fraction was lower when the wood resin had been removed. Alkaline treatment of the TMP increased the charge of the fibres and fines, mainly because of demethylation of pectins. Alkaline treatment increased the charge also of the dissolved fraction, because of the release the charge also of the dissolved fraction, because of the release of pectic acids into the water phase. Alkaline peroxide bleaching further increased the charge of fibres and the dissolved fraction, most likely because of lignin oxidation. The charge of the colloidal fraction, consisting mainly of wood resin, was only slightly affected by alkaline treatment and peroxide bleaching. The anionic groups in TMP suspensions were mainly free uronic acids in the hemicelluloses. The contribution from the fatty and resin acids was substantial only for the colloidal fraction.

Modeling and Optimizing Brightness Development in Peroxide Bleaching of Thermomechanical Pulp

  • Wang, Li-Jun;Park, Kyoung-Hwa;Yoon, Byung-Ho
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.5
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    • pp.86-94
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    • 1999
  • Alkaline peroxide bleaching of chemi-mechanical pulp is a very complicated system where various process factors affect the bleacing performance and pulp properties. Traditional onefactor-at a time method is ineffective and costly infinding the optimal bleaching conditions. In this study, statistical experimental design and multiple regression method wre used to investigated the interactions among various bleaching factors and to find out the possbile maximal brightness development during one stage alkaline peroxide bleacing of TMP. The TMP was made from 10% Korean red pine and 90% Korean spruce and had an initial brightness of 54.5% ISO. the TMP was pretreated with EDTA(0.5% on O.D. pulp, 3% pulp consistency, 30$^{\circ}C$ for 60 minutes) and bleached in a 2 L Mark V Quantum Reactor at 750 rmp, 7.5% of bleaching consistency and with 0.05% magnesium sulfate addition. The ranges of chemical factors studied , based on oven-ried pulp, were 1-5% for hydrogen peroxide, 1-4% for sodium hydroxide and 1-4% for sodium silicate. The rages of reaction temperature and time were 50-90$^{\circ}C$ and 40-180minutes respectively. Interactions of hydrogen peroxide with alkali , time with temperature ature, alkali with time and silicate with temperature were found to be significant which means that hydrogen peroxide bleaching will be favored at stable concentration of perhydroxyl ion, relatively short time and low temperature, and high level of silicate. Mathematical model which has good predictability for target brightness in one stage peroxide bleaching can also be established easily. Base ion the model, maximal brightness of 70% ISO was found to at 50$^{\circ}C$ and 50 minutes by chemical additions of 5% for hydrogen peroxide, 3.2-3.4% for sodium hydroxide and 4% for silicate based on O.D. pulp. However, this result might not be suitable for situation where furnishes are different from ours, or different pretreatment is used, or bleaching carried out at different pulp consistency. In these cases it will be good to re-investigate the process by a similar methodology as was used in this study.

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