• Title/Summary/Keyword: TBM tunnel

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Disc Cutter Consumptions Prediction on Applying Shield TBM at the Han Riverbed Tunnel (한강하저터널의 쉴드TBM 적용시 디스크 커터 소모량 예측과 소모량)

  • Choi, Jung-Myung;Jung, Hyuk-Sang;Chun, Byung-Sik;Lee, Yong-Joo
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.562-570
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    • 2010
  • This study was conducted to estimate the number of disc cutter consumption and to predict amount of disc cutters when a shield TBM(Tunnel Boring Machine) of the Han Riverbed Tunnel was applied. In fact, it is almost impossible to change the machine after starting the excavation using the shield TBM method. Therefore, it is important to design an appropriate equipment in the shield method - an efficiency choice of the operation equipment plays a key role in the shield tunnel processing. For the above reason, the disc cutter consumption prediction is quite important so that the detailed analysis is required. A number of disc cutter consumption was predicted by the three methods, viz. KOMATSU, MITSUBISHI and NTNU. In addition, the predicted results were compared with field data. The prediction of disc cutter consumption showed that 237 for KOMATSU, 501 for MITSUBISHI, and 634 for NTNU, respectively. However, a total number of 1,263 disc cutter consumption were investigated during the tunnel construction. It was found that there was a huge difference between the predicted and real values of the disc cutter consumption. The more detailed investigation showed that the disc cutter was worn out bluntly in the northbound tunnel, meanwhile it was worn out sharply in the southbound tunnel. In particular, the disc cutter consumption in the southbound tunnel was increased rapidly because of rear abrasion for remaining mucks in the chamber.

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Theoretical and Numerical Study on the Support Pressure for Tunnel Face Stability in Shield TBM Construction (쉴드터널 시공 시 막장안정을 위한 지보압의 이론적.수치해석적 고찰)

  • Kim, Kwang-Jin;Koh, Sung-Yil;Choo, Seuk-Yeun;Kim, Jong-Soo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.3
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    • pp.197-204
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    • 2006
  • A large sectional tunnelling method using Shield TBM is expected to be popular as domestic demand of long tunnel gets growing. Although a shield tunnelling method has been recognized as prominent method in consideration of stability and applicability in shallow and poor ground, the cases of accident and constructional trouble have been often happened due to unexpected poor ground condition, or selection and use of improper shield machine. Especially, troubling cases at tunnel face are frequently occurred, so supporting pressure control of tunnel face would be the main issue for securing safer and more efficient tunnel excavation using Shield TBM. In this point, we carried out the numerical feed-back analysis to compare the ground deformation pattern with theoretical result at tunnel face.

TBM risk management system considering predicted ground condition ahead of tunnel face: methodology development and application (막장전방 예측기법에 근거한 TBM 터널의 리스크 관리 시스템 개발 및 현장적용)

  • Chung, Heeyoung;Park, Jeongjun;Lee, Kang-Hyun;Park, Jinho;Lee, In-Mo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.18 no.1
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    • pp.1-12
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    • 2016
  • When utilizing a Tunnel Boring Machine (TBM) for tunnelling work, unexpected ground conditions can be encountered that are not predicted in the design stage. These include fractured zones or mixed ground conditions that are likely to reduce the stability of TBM excavation, and result in considerable economic losses such as construction delays or increases in costs. Minimizing these potential risks during tunnel construction is therefore a crucial issue in any mechanized tunneling project. This paper proposed the potential risk events that may occur due to risky ground conditions. A resistivity survey is utilized to predict the risky ground conditions ahead of the tunnel face during construction. The potential risk events are then evaluated based on their occurrence probability and impact. A TBM risk management system that can suggest proper solution methods (measures) for potential risk events is also developed. Multi-Criterion Decision Making (MCDM) is utilized to determine the optimal solution method (optimal measure) to handle risk events. Lastly, an actual construction site, at which there was a risk event during Earth Pressure-Balance (EPB) Shield TBM construction, is analyzed to verify the efficacy of the proposed system.

Development and Application of the Assessment System of TBM Tunnelling Procedure (TBM 터널 공정 분석시스템의 개발 및 적용)

  • 백승한;문현구
    • Tunnel and Underground Space
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    • v.13 no.6
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    • pp.455-464
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    • 2003
  • Four assessment systems for planning and evaluation of TBM tunnelling are discussed, and their characteristics and input data are analyzed. Two of the systems are determined to be adequate for post-evaluation of TBM performance because the time, such as repair time, downtime, installation time and transport time, must be included for calculations. The others are adequate for pre-planning because the basic data of the systems consist of only the basic properties of rocks and rock masses, and the specification of TBM. In order to apply these assessment systems, a number of equations, graphs and charts are generally required, which seems to be very inconvenient and complicated. In this study, therefore, a user-friendly program operated on Windows system is developed, and each system can be selected by the corresponding input data. It will be possible fer tunnel engineers to select a system according to their objectives and available input data, and to apply the system to TBM tunnel project.

Continuous Excavation Type TBM Parts Modification and Control Technology for Improving TBM Performance (TBM 굴진향상을 위한 연속굴착형 TBM 부품개조 및 제어기술 소개)

  • Young-Tae, Choi;Dong-Geon, Lee;Mun-Gyu, Kim;Joo-Young, Oh;Jung-Woo, Cho
    • Tunnel and Underground Space
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    • v.32 no.6
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    • pp.345-352
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    • 2022
  • The existing NATM (New Austrian Tunneling Method) has induced civil compliants due to blasting vibration and noise. Machanized excavation methods such as TBM (Tunnel Boring Machine) are being adopted in the planning and construction of tunneling projects. Shield TBM method is composed of repetition processes of TBM excavation and segment installation, the machine has to be stopped during the later process. Consecutive excavation technology using helical segment is under developing to minimize the stoppage time. The modification of thrust jacks and module are planned to ensure the advance force acting on the inclined surface of helical segment. Also, the integrated system design of hydraulic circuit will be remodeled. This means that the system deactivate the jacks on the installing segment while the others automatically act the thrusting forces on the existing segments. This report briefly introduces the mechanical research part of the current consecutive excavation technological development project of TBM.

Evaluation of the rock property around TBM tunnels using seismic reflective survey data and TBM driving data

  • Aoki Kenji;Mito Yoshitada;Yamamoto Takuji;Shirasage Suguru
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.288-295
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    • 2003
  • The relationship between the reflection number obtained from seismic reflective survey and the rock strength value obtained from TBM excavation is examined, and the procedure of the conversion from the reflection number to the rock strength value is proposed. Subsequently, geostatistical method is employed to evaluate the rock properties ahead of the tunnel face and around the tunnel with good precision, using both the seismic reflective survey data and the TBM driving data for the purpose of the tunnel driving and enlargement. The applicability of this evaluation method is examined at the actual tunnel site.

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Derivation and verification of electrical resistivity theory for surrounding ground condition prediction of TBM (TBM 주변 지반상태예측을 위한 전기비저항 이론식 유도 및 검증)

  • Hong, Chang-Ho;Lee, Minhyeong;Cho, Gye-Chun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.1
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    • pp.135-144
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    • 2020
  • Since the depth of tunneling with tunnel boring machine (TBM) becomes deeper and deeper, the expense for site investigation for coring and geophysical survey increases to obtain the sufficient accuracy. The tunnel ahead prediction methods have been introduced to overcome this limitation in the stage of site investigation. Probe drilling can obtain the core and borehole images from a borehole. However, the space in TBM for the probe drilling equipment is restricted and the core from probe drilling cannot reflect the whole tunnel face. Seismic methods such as tunnel seismic prediction (TSP) can forecast over 100 m ahead from the tunnel face though the signal is usually generated using the explosive which can affect the stability of segments and backfill grout. Electromagnetic methods such as tunnel electrical resistivity prospecting system (TEPS) offer the exact prediction for a conductive zone such as water-bearing zone. However, the number of electrodes installed for exploration is limited in small diameter TBM and finally the reduction of prediction ranges. In this study, the theoretical equations for the electrical resistivity survey whose electrodes are installed in the face and side of TBM to minimize the installed electrodes on face. The experimental tests were conducted to verify the derived equations.

Development of simulation equipment system on EPB shield TBM hood operation (토압식 쉴드TBM의 후드부 시뮬레이션 장비 시스템 개발에 대한 연구)

  • Kim, Sang-Hwan;Oh, Tae-Sang;Park, Soo-Hwan;Lee, Choong-Yeoul;Park, Jong-Kwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.2
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    • pp.193-201
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    • 2014
  • This paper presents the development of simulation system on EPB shield TBM Hood operation. In recent, EPB shield TBM is widely used in the tunnel construction. Since the hood system of the EPB shield TBM is most important to excavate the tunnel, it is necessary to perform the simulation of hood system to investigate the design and operation parameters prior to tunnel construction. In order to carry out this study, the scaled simulation system was designed and developed. The model tests were performed to verify the developed system. During the simulation, the earth pressures developed in the chamber during tunnelling were measured to evaluate the operation technique. The test results obtained by the developed simulation system show clearly the similar behaviour of TBM hood compared with the field data. It was also found that the ground loss during tunnelling is dependent on the change of earth pressure in chamber. Therefore, the simulation system developed in this study will be very useful to evaluate the operation technique of the TBM hood prior to tunnel construction. In addition, this system will be applied in a various condition of ground to get the operating information.

Application of TBM/TBE to Mechanical Excavation in Rock (암반기계굴착공법의 적용연구)

  • Park, Chul-Hwan;Kim, Kil-Soo
    • Tunnel and Underground Space
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    • v.2 no.1
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    • pp.177-189
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    • 1992
  • As tunnel becomes longer and larger, TBM has become one of the most popular methods of excavatio in rock. This paper describes the degree of operation the degree of availability and penetration rate of TBM and TBE applied in Namsan roadway tunnelling site. Net penetration rate was 1.62m/hr for TBM and 0.72m/hr for TBE. Net penetration rate showed no direct relation to daily advance or penetration time, but the lower bound of penetration rate could be obtained from the relation with daily advance. For both of TBM and TBE, the degree of operation and the degree of availability were 33.8% and 68.6% respectively. Life time of normal cutter was $310m^3$ for TBM and $194m^3$ for TBE, while that of center and gauge cutter was about $50m^3$. When the two machines were compared, TBM showed 80% higher penetration rate, and 40% shorter life time of cutter.

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Forward probing utilizing electrical resistivity and induced polarization for predicting mixed-ground ahead of TBM tunnel face (전기비저항과 유도분극을 활용한 TBM 터널 굴착면 전방 복합지반 예측 기법)

  • Ryu, Jinwoo;Park, Jinho;Lee, Seong-Won;Lee, In-Mo;Kim, Byung-Kyu
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.1
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    • pp.55-72
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    • 2018
  • A method that can predict the mixed-ground condition ahead of a TBM tunnel face during tunnel construction utilizing electrical resistivity and induced polarization (IP) was proposed in this study. Effect of TBM advancement approaching the mixed-ground condition (composed of soil layer overlying rock layer) when currently running through soil zone on the electrical resistivity and IP measuring was assessed with laboratory-scale experiments. The resistivity and IP values were measured using four electrodes, by installing two electrodes on the tunnel face (at the cutterhead), and the other two electrodes on the segment lining. The test results showed that both of the measured resistivity and IP values were kept increasing as the TBM is approaching the soil-rock mixed-ground. Also, to get the more reliable results for predicting the mixed-ground condition, it was recommended that the measurement is made at the tunnel face utilizing 4-electrodes installed at the cutterhead as well as it is made utilizing the 2-electrodes installed at the segment lining along with the 2-electrodes installed on the tunnel face (at the cutterhead) so that two measured results are compared each other.