• Title/Summary/Keyword: TBM Tunnel

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An overview of several techniques employed to overcome squeezing in mechanized tunnels; A case study

  • Eftekhari, Abbas;Aalianvari, Ali
    • Geomechanics and Engineering
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    • v.18 no.2
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    • pp.215-224
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    • 2019
  • Excavation of long tunnels by shielded TBMs is a safe, fast, and efficient method of tunneling that mitigates many risks related to ground conditions. However, long-distance tunneling in great depth through adverse geological conditions brings about limitations in the application of TBMs. Among various harsh geological conditions, squeezing ground as a consequence of tunnel wall and face convergence could lead to cluttered blocking, shield jamming and in some cases failure in the support system. These issues or a combination of them could seriously hinder the performance of TBMs. The technique of excavation has a strong influence on the tunnel response when it is excavated under squeezing conditions. The Golab water conveyance tunnel was excavated by a double-shield TBM. This tunnel passes mainly through metamorphic weak rocks with up to 650 m overburden. These metamorphic rocks (Shales, Slates, Phyllites and Schists) together with some fault zones are incapable of sustaining high tangential stresses. Prediction of the convergence, estimation of the creeping effects and presenting strategies to overcome the squeezing ground are regarded as challenging tasks for the tunneling engineer. In this paper, the squeezing potential of the rock mass is investigated in specific regions by dint of numerical and analytical methods. Subsequently, several operational solutions which were conducted to counteract the challenges are explained in detail.

A study on the thrust force and torque calculation models in the design of shield TBM (쉴드 TBM 설계 시 추력과 토크 산정식들에 대한 고찰)

  • Chong, Song-Hun;Lee, Seung-Hun;Ryu, Hee-Hwan;Kim, Hun-Tae
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.3
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    • pp.219-237
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    • 2020
  • Rapid economic development and urban population growth have been increasing the necessity for underground space exploration and utilization due to the need of upgrading and expanding the existing infrastructures. TBM has been widely used to construct underground structures with high advance rate and minimal ground disturbance. Two important design parameters, which are available thrust capacity and cutterhead torque, should be estimated for any project in addition to proper selection of TBM type. However, the conventional thrust force and torque estimation model only depends on the empirical equation, which hinders the design process of the optimal thrust hydraulic system and the appropriate hydraulic components. In this study, four thrust and torque calculation models are derived and explained. For TBM design practice, the four estimation models are compared and discussed.

Case study on slurry performance according to the recycling of slurry TBM filtrate water with coagulant (이수식 TBM의 응집제 사용수 재활용에 따른 슬러리 성능 연구)

  • Han-Byul Kang;Jae-Won Lee;Ju-Hyi Yim;Byung-Cheol Ahn;Young Jin Shin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.5
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    • pp.449-461
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    • 2024
  • The use of tunnel boring machine (TBM), a mechanized excavation method with low noise and vibration and high safety compared to NATM method, has increased globally. In particular, slurry shield TBMs are used in subsea and submarine sections because they have an advantage in high pressure compared to EPB (earth pressure balanced) methods. As such, the used water of slurry shield TBMs is discharged through wastewater treatment facilities. In the case of large-scale TBMs, the amount of water used is enormous, so it should be recycled to reduce costs and protect the environment. Various types of additives are used to improve the performance of the slurry treatment plant (STP) and filter press. Among them, coagulants improve the productivity of the filter press by neutralizing the charges on particles. In this study, lab tests were conducted to evaluate the reusability of the used water through the filter press after flocculants were added.

Analysis on dynamic numerical model of subsea railway tunnel considering various ground and seismic conditions (다양한 지반 및 지진하중 조건을 고려한 해저철도 터널의 동적 수치모델 분석)

  • Changwon Kwak;Jeongjun Park;Mintaek Yoo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.6
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    • pp.583-603
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    • 2023
  • Recently, the advancement of mechanical tunnel boring machine (TBM) technology and the characteristics of subsea railway tunnels subjected to hydrostatic pressure have led to the widespread application of shield TBM methods in the design and construction of subsea railway tunnels. Subsea railway tunnels are exposed in a constant pore water pressure and are influenced by the amplification of seismic waves during earthquake. In particular, seismic loads acting on subsea railway tunnels under various ground conditions such as soft ground, soft soil-rock composite ground, and fractured zones can cause significant changes in tunnel displacement and stress, thereby affecting tunnel safety. Additionally, the dynamic response of the ground and tunnel varies based on seismic load parameters such as frequency characteristics, seismic waveform, and peak acceleration, adding complexity to the behavior of the ground-tunnel structure system. In this study, a finite difference method is employed to model the entire ground-tunnel structure system, considering hydrostatic pressure, for the investigation of dynamic behavior of subsea railway tunnel during earthquake. Since the key factors influencing the dynamic behavior during seismic events are ground conditions and seismic waves, six analysis cases are established based on virtual ground conditions: Case-1 with weathered soil, Case-2 with hard rock, Case-3 with a composite ground of soil and hard rock in the tunnel longitudinal direction, Case-4 with the tunnel passing through a narrow fault zone, Case-5 with a composite ground of soft soil and hard rock in the tunnel longitudinal direction, and Case-6 with the tunnel passing through a wide fractured zone. As a result, horizontal displacements due to earthquakes tend to increase with an increase in ground stiffness, however, the displacements tend to be restrained due to the confining effects of the ground and the rigid shield segments. On the contrary, peak compressive stress of segment significantly increases with weaker ground stiffness and the effects of displacement restrain contribute the increase of peak compressive stress of segment.

Evaluation of disc cutter penetration depth of shield TBM in practice (쉴드TBM의 현장 디스크커터 관입깊이에 대한 연구)

  • Kim, Sang-Hwan;Park, In-Joon;Chang, Soo-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.15 no.3
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    • pp.321-331
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    • 2013
  • This paper describes the evaluation of shield TBM disc cutter penetration depth in practice. In this study the disc cutter penetration depth used to design the excavation speed of tunnel is reviewed. The characteristics of ground encountered in the investigation site are analysed and evaluated. The shield TBM used in the field is reviewed to verify the applicability of machine in the site. The thrust and torque capacities of each TBM disc cutter are also evaluated. Based on the field data, the excavation volume and speed are re-analysed to evaluate the disc cutter penetration depth used in the design stage. It is clearly found that the design value of disc cutter penetration depth needs to modify when estimation of the TBM capacities in very hard rock formation ($S_c$ >150 MPa).

Shield TBM trouble cases review and parameter study for the cause analysis (쉴드 TBM 트러블 사례 및 매개변수 연구를 통한 원인 분석)

  • Koh, Sungyil;La, You-Sung;Kim, Bumjoo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.2
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    • pp.197-217
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    • 2020
  • Shield TBM tunneling, used in the construction of Seoul subway line 7 and line 9, has been well known as a very efficient, as well as safe, tunneling method. Although the Shield TBM method has been known to be effectively used in poor ground conditions, a number of troubles have occurred during the use of the shield TBM, due to inappropriate machine selection, machine breakdown, and unpredicted ground conditions etc. In this study, several accidents and trouble cases occurred during excavation by Shield TBM, reported from Japan, were investigated. A series of numerical analysis was then performed to compare with the trouble cases and back-analysis results for the cause analysis. The lessons learned from the case studies are presented at the end.

Case study on design and construction for cross-connection tunnel using large steel pipe thrust method in soil twin shield tunnels underneath airport (공항하부 토사 병설 쉴드터널에서 대구경 강관추진에 의한 횡갱 설계/시공사례 연구)

  • Ahn, Chang-Yoon;Park, Duhee
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.5
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    • pp.325-337
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    • 2021
  • On the road and rail tunnels, the evacuation pathway and facilities such as smoke-control and fire suppression system are essential in tunnel fire. In the long twin tunnels, the cross-connection tunnel is usually designed to evacuate from the tunnel where the fire broke out to the other tunnel. In twin shield tunnels, the segment lining has to be demolished to construct the cross-connection tunnel. Considering the modern shield TBM is mostly the closed chamber type, the exposure of underground soil induced by removal of steel segment lining is the most danger construction step in the shield tunnel construction. This case study introduces the excavation method using the thrust of large steel pipe and reviews the measured data after the construction. The large steel pipe thrust method for the cross-connection tunnel can stabilize the excavated face with the two mechanisms. Firstly, the soil in front of excavated face is cylindrically pre-supported by the large steel pipe. Secondly, the excavated face is supported by the plugging effect caused by the soil pressed into the steel pipe. It was reviewed that the large steel pipe thrust method in the cross-connection tunnel is enough to secure the construct ability and stability in soil from the measurement results about the deformation and stress of steel pipe.

Risk analysis and countermeasures for subsea tunnel planning of national road 77 construction work between Abhae and Hwawon (압해-화원 간 국도77호선 건설공사 해저터널 계획을 위한 리스크 분석 및 대책방안)

  • Kim, Young-Joon;Kim, Zu-Cheol;Lee, Jae-Sung
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.24 no.1
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    • pp.15-38
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    • 2022
  • Recently, tunnel technology in Korea has shown various achievements such as long tunnel and large section by tunnel construction using TBM in Korea and abroad. Especially subsea tunnels are frequently designed and constructed. The Ga-deok subsea tunnel was completed in December 2010, and the Incheon North Port Tunnel was opened and operated in 2017, and the Bo-ryeong subsea tunnel between Dae-cheon Port and Won-san Island will be completed in 2021. In foreign countries, many subsea tunnels have been constructed and operated in such as Norway and Japan. The main technical problem in the construction of subsea tunnel is to secure stability due to high water pressure conditions and large-scale seawater inflow in fault zones and weak zones. In this paper, various risk factors and solutions are described in the subsea tunnel planning of national road 77 construction work between Abhae and Hwawon.