• 소성∙가공
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• 제10권3호
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• pp.223-234
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• 2001

The characteristics of thixoforming process can decrease liquid segregation because of the improvement in fluidity in a globular microstructure state and utilizes flow without an air entrapment. Therefore, in order to obtain the sound parts of metal matrix composites by using thixoforming process which has co-existing solidus-liquidus phase, it is very important to design a die shape property and to obtain the fabrication conditions which affect the unifomity of the solid fraction on unfilling state and various defects throughout the fabricated parts. The die designs and fabrication conditions to obtain the good piston part are proposed for thixoforging process of metal matrix composites. When reheated metal matrix composites billets were transferred to the closed die gate, thixoforging were carried out under the various pressure(60, 80, 100MPa) with controled forging speed. The mechanical properties such as hardness and tensile strength for thixoforged parts have been investigated after T6 heat treatment.

• 소성∙가공
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• 제13권6호
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• pp.540-545
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• 2004

Ever since the ideal forming theory has been developed for process design purposes, application has been limited to sheet forming and, fur bulk forming, to two-dimensional steady flow. Here, application for the non-steady case was performed under the plane-strain condition based on the theory previously developed. In the ideal flow, material elements deform following the minimum plastic work path (or mostly proportional true strain path) so that the ideal plane-stram flow can be effectively described using the two-dimensional orthogonal convective coordinate system. Besides kinematics, fur a prescribed final part shape, schemes to optimize a preform shape out of a class of initial configurations and also to define the evolution of shapes and boundary tractions were developed. Discussions include the two problematic issues on internal tractions and the non-monotonous straining. For demonstration purposes, numerical calculations were made for a bulk part under forging.

• 소성∙가공
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• 제24권2호
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• pp.121-129
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• 2015

A net-shape forming of small and complex-shaped metal parts by metal injection molding (MIM) has economic advantages in mass production, especially for STS 316L valve fitting. STS 316L offers excellent corrosion resistance, but it has poor machinability, which is a limitation in using it for a cost-effective production where both forging and machining are employed. Simulation and experimental analysis were performed to develop a MIM STS 316L 90° elbow fitting minimizing trial and error. A Taguchi method was used to determine which input parameter was the most sensitive to possible defects (e.g. sink mark depth) during the injection molding. The final prototype was successfully built. The results indicate that the simulation tool can be used during the design process to minimize trial and error, but the final adjustment of parameters based on field experience is essential.

• Journal of Magnetics
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• 제17권2호
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• pp.86-95
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• 2012

This study investigated the effects of adding a third alloying element, Ni, to create $Fe_{70-x}Pd_{30}Ni_x$ (x = 2, 4, 6, 8 at.% Ni) ferromagnetic shape memory alloys (FSMAs). The Ni replaced a portion of the Fe. The $Fe_{70-x}Pd_{30}Ni_x$ alloys were homogenized through hot and cold forging to gain a ~38% reduction in thickness, next they were solution-treated (ST) with annealing recrystallization at $1100^{\circ}C$ for 8 h and quenched in ice brine, and then aged at $500^{\circ}C$ for 100 h. Investigation of the microstructures and magnetostriction indicated that the greater Ni amount in the $Fe_{70-x}Pd_{30}Ni_x$ alloys reduced saturation magnetostriction at room temperature (RT). It was also observed that it was more difficult to generate annealed recrystallization. However, with greater Ni addition into the $Fe_{70-x}Pd_{30}Ni_x$ (x = 6, 8 at.% Ni) alloys, the $L1_0+L1_m$ twin phase decomposition into stoichiometric $L1_0+L1_m+{\alpha}_{bct}$ structures was suppressed after the $500^{\circ}C$/100 h aging treatment. The result was that the $Fe_{70-x}Pd_{30}Ni_x$ (x = 6, 8 at.% Ni) alloys maintained a high magnetostriction and magnetostrictive susceptibility (${\Delta}{\lambda}{_\parallel}{^s}/{\Delta}H$) after the alloys were aged at $500^{\circ}C$ for 100 h. This magnetic property of the $Fe_{70-x}Pd_{30}Ni_x$ (x = 6, 8 at.% Ni) alloys make it suitable for application in a high temperature (T > $500^{\circ}C$) and high frequency environments.

• 한국기계가공학회지
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• 제13권5호
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• pp.50-56
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• 2014

A technique based on the finite element method (FEM) is used in the simulation of metal cutting process. This offers the advantages of the prediction of the cutting force, the stresses, the temperature, the tool wear, and optimization of the cutting condition, the tool shape and the residual stress of the surface. However, the accuracy and reliability of prediction depend on the flow stress of the workpiece. There are various models which describe the relationship between the flow stress and the strain. The Johnson-Cook model is a well-known material model capable of doing this. Low-alloy steel is developed for a dry storage container for used nuclear fuel. Related to this, a process analysis of the plastic machining capability is necessary. For a plastic processing analysis of machining or forging, there are five parameters that must be input into the Johnson-Cook model in this paper. These are (1) the determination of the strain-hardening modulus and the strain hardening exponent through a room-temperature tensile test, (2) the determination of the thermal softening exponent through a high-temperature tensile test, (3) the determination of the cutting forces through an orthogonal cutting test at various cutting speeds, (4) the determination of the strain-rate hardening modulus comparing the orthogonal cutting test results with FEM results. (5) Finally, to validate the Johnson-Cook material parameters, a comparison of the room-temperature tensile test result with a quasi-static simulation using LS-Dyna is necessary.

• 한국전자파학회논문지
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• 제16권2호
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• pp.228-234
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• 2005

준 마이크로파 대역용 전자파 노이즈의 흡수체로서 자성 복합 시트를 개발하였다. Fe-Si-Al 자성 분말을 attrition mill을 이용해 편상화한 후 이것을 polymer와 혼합 분산시켜 전자파의 입사 방향에 수직한 방향으로 배향된 자성 복합 시트를 제조하였다. Attrition milling 시간이 긴 편상 분말일수록 제조된 자성 복합체의 유전율은 증가하나 투자율은 다소 감소하는 경향을 보인다. 또한 오랜 시간 milling한 편상 분말일수록 임피던스 정합 주파수는 저주파 쪽으로 이동하나 정합 주파수에서의 전자파 흡수율은 감소한다. 이러한 결과들로부터 복합 자성체의 유전율과 투자율의 주파수 특성을 제어하여 1.4 GHz에서 -8.2 dB의 반사 손실 특성을 갖는 두께 1.0 mm의 노이즈 흡수 시트를 개발하였다.

• 박물관보존과학
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• 제2권
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• pp.57-68
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• 2000

청주 사뇌사지에서 출토된 청동기 12점에 대한 과학 분석을 실시하였다. 이들 각 시료의 금속조직에 나타난 결정 입자의 형태, 크기, 분포와 관련하여 검토한 결과 식기류, 제기류, 타명기류로 나타났는데 성분조성에 따른 분류 결과와도 일치하였다. 식기류는 주로 단조품으로서 성분조성비는 Cu:Sn:Pb≃8:2:0, 제기류는 주조품으로서 Cu:Sn:Pb≃7:1:2, 타명기류는 Cu:Sn:Pb≃85:10:5/9:1:0이었다. 즉, 원료의 배합비는 제품의 용도 및 제작방볍과 밀접한 관계가 있다는 것을 알 수 있었다. Cu와 상관계수가 높은 원소는 Co, Fe, As이었는데 이는 Cu 광물에 불순물로 함께 분포한다는 것을 의미하며 As 함량은 식기류, 제기류, 타명기류 순으로 증가한다는 것을 알 수 있었다. 또한 납 함유량이 높은 청동기 3점의 납동위원소비를 분석하고 원료의 산지를 추정한 결과 일본·중국산 납을 사용한 것으로 나타났다. 땜납의 성분조성은 Cu:Sn:Pb≃83:12:5이었으며 Pb의 결정이 작고 고르게 분포하고 있었다.