• Title/Summary/Keyword: System FMEA

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A Study for Reliability Improvement of Belt Type Door System using FMECA (FMECA 적용을 통한 벨트식 도어시스템 신뢰성 향상에 관한 연구)

  • An, Cheon-Heon;Lee, Do-Sun;Son, Young-Jin;Lee, Hi-Sung
    • Journal of the Korean Society for Railway
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    • v.13 no.1
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    • pp.58-64
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    • 2010
  • As a modem urban train is getting complex in terms of high-technology in its systems and components, the failure management should be performed with scientific and systematic technique. FMEA is a technique to analyze the failure trends of component parts and influences to the higher level system in order to discover the design incompleteness and potential defects, which is for improving reliability. Especially, FMECA (Failure Mode Effects, and Criticality Analysis) is used in case that the criticality that has an immense influence to the system is important. In case of urban train, in its design and manufacturing steps, FMEA is frequently used as an analysis technique to meet the safety objectives and eliminate potential hazards/failures since the concepts of reliability of train is introduced these days. Though, FMEA technique in the maintenances steps lacks in its investigation and applications yet. FMEA is also not applied to the trains operated by Seoul metro in the design and manufacture steps excepts the newest trains. In this paper, through analyzing the failures/maintenance data of the belt-type door systems used in trains operated in Seoul metro Line 1, which is accumulated in RIMS (Rolling-stock Information Maintenance System), FMEA procedures to the belt-type door engines are proposed. Especially, an effort is made, to approach the detailed FMECA procedures to the door magnet valve and switch and door engine devices which vastly influences the customer safety and satisfaction.

A Modified Metric of FMEA for Risk Evaluation Based on ASIL of Safety System (ASIL에 기초하여 수정된 안전시스템 FMEA 위험평가척도)

  • Baek, Myoung-Sig;Jang, Hyeon Ae;Kwon, Hyuck Moo
    • Journal of Korean Society for Quality Management
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    • v.42 no.4
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    • pp.543-562
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    • 2014
  • Purpose: The purpose of this study is to suggest a modified approach that compensates some shortcomings of RPN with relevant strength of ASIL for Safety System and suggests systematic and logical approach for FMEA. Methods: By comparing the objectives, determination procedures, and key conceptual differences of RPN and ASIL, a refined method of risk evaluation and a new risk metric are devised. Results: While the traditional FMEA provides only rough evaluation of relative risk for each failure, the proposed method compensates its shortcomings with relevant strength of ASIL and provides a more logical and practical procedure of risk evaluation. Conclusion: The new metric RPM provides not only a comparative priority rank but also the degree of physical seriousness. Besides, it may have even more benefits for various applications if the severity can be expressed as mone tary amount of losses.

Maintenance Method of Mail Sorting Machine Based on FMEA (FMEA 기반 우편 기계 유지 보수 방법)

  • Park, Jeong-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.5
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    • pp.1601-1607
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    • 2010
  • This paper presents FMEA (Failure Mode Effect Analysis) for maintenance of mail sorting machine which is for automatic sorting of mail. We suggest the update method of regular diagnosis item and period for maintenance of mail sorting machine using the risk priority number which is calculated by severity, occurrence, and detection of failure mode of mail sorting machine, and shows FMEA adoption example of letter sorting machine. This paper also describes the current maintenance system and status of mail sorting machine in the domestic postal logistics environment, and FMEA adoption step. The proposed maintenance using FMEA will be adapted for more easy and efficiency maintenance of mail sorting machine.

FMEA and FTA for Reliability Analysis of Hybrid Rocket Motor (하이브리드 로켓 모터의 신뢰성 분석을 위한 FMEA 및 FTA)

  • Moon, Keun Hwan;Kim, Dong Seong;Choi, Joo Ho;Kim, Jin Kon
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.21 no.4
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    • pp.27-33
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    • 2013
  • In this study, the FMEA and FTA for reliability analysis of hybrid rocket motor are performed, that was designed in the Hybrid Rocket Propulsion Laboratory of Korea Aerospace University. In order to carry out these analyses the structure of the hybrid rocket motor is hierarchically divided into 36 parts down to the component level and FMEA is carried out with 72 failure modes. Reliability is assessed based on the FMEA, and the results are used in the FTA to evaluate the overall system reliability. In the FMEA, the relationship between the cause and failure modes, effects and their risk priorities are evaluated qualitatively. 27 failure modes are chosen as those with the critical severity that should be improved with priority. As a result of the FMEA / FTA study, a series of design or material changes are made for the improvement of reliability.

A Study of Accident Mode and Effects Analysis for Using FMEA (FMEA를 활용한 사고형태 영향분석에 관한 연구)

  • 김건호;김윤성;권상면;이강복;박주식;강경식
    • Journal of the Korea Safety Management & Science
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    • v.6 no.1
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    • pp.11-23
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    • 2004
  • The modem industrial society is developing while growing more diverse and gigantic. Accordingly, occupational injuries or accidents can be caused in various situations, not just in the limited range of workplaces but also in the surroundings, and interest has increased in the prevention of occupational accidents with respect to occupational health and safety, and environment. Thus, this thesis will consider 4MlE (Man, Machine, Method, Material, Environment) as the fundamental causes of accidents and introduce a model of system in which the output of the process control system is replaced by accidents with its input by 4M1E. Furthermore, it will demonstrate how occupational hazardousness can be measured, whereby it can also be rated, by examining the relationship between 4M1E and types of accident in terms of the categories of severity, frequency, and detectability, based on the application of the model to the framework of FMEA.

Risk Assessment for Pneumatic Braking of EMU (철도차량 제동장치의 위험도 평가)

  • Lee, Sung-Kwun;Kim, Jong-un;Koo, Jeong-Seo
    • Journal of the Korean Society of Safety
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    • v.30 no.5
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    • pp.114-122
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    • 2015
  • FMEA and FTA have been widely applied to the safety studies for railway systems respectively. But it would be more effective to use these two methods at a same time because these are complementary. This article suggests a FMEA-FTA combined analysis technique to evaluate the risk for railway systems. A FMEA-FTA combined risk evaluation model and process are proposed and a case study is dealt with for PBU(Pneumatic Breaking Unit), a major subsystem of a railway vehicle.

The Development of the National Technical Qualification using FMEA (FMEA를 이용한 국가기술자격의 발전방향)

  • Woo, Tae-Hee;Park, Jae-Hyun
    • Journal of the Korea Safety Management & Science
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    • v.14 no.2
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    • pp.253-263
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    • 2012
  • Although the national technical qualification scheme has a historical background for thirty-five years, it hasn't any study of an obvious cause analysis, effective counterplan and analysis relation to its historical changes. This paper analyses the internal and external factors of technical qualification policy of the Human resources development service of Korea using PEST and SWOT and surveys the influence on its environment and the variation cause of the ratio of successful applicants to the qualification scheme. This paper also suggests systematically the direction for development of the technical qualification scheme using FMEA. Thus, this study assists to construct rapidly a correspondence system to the environment change simultaneously to determine decision making to the marketing policy.

Risk Evaluation of Failure Cause for FMEA under a Weibull Time Delay Model (와이블 지연시간 모형 하에서의 FMEA를 위한 고장원인의 위험평가)

  • Kwon, Hyuck Moo;Lee, Min Koo;Hong, Sung Hoon
    • Journal of the Korean Society of Safety
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    • v.33 no.3
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    • pp.83-91
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    • 2018
  • This paper suggests a weibull time delay model to evaluate failure risks in FMEA(failure modes and effects analysis). Assuming three types of loss functions for delayed time in failure cause detection, the risk of each failure cause is evaluated as its occurring frequency and expected loss. Since the closed form solution of the risk metric cannot be obtained, a statistical computer software R program is used for numerical calculation. When the occurrence and detection times have a common shape parameter, though, some simple results of mathematical derivation are also available. As an enormous quantity of field data becomes available under recent progress of data acquisition system, the proposed risk metric will provide a more practical and reasonable tool for evaluating the risks of failure causes in FMEA.

Reestablishment of RPN Evaluation Method in FMEA Procedure for K21 (K21 보병전투차량에 FMEA 적용을 통한 RPN 평가방법 재정립)

  • Lee, Chang-Hee;Yang, Kyung-Woo;Kim, Sang-Bu
    • Journal of Korean Society for Quality Management
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    • v.40 no.3
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    • pp.306-315
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    • 2012
  • Purpose: To ensure good quality munitions, we require quantitative risk management and optimal risk management of system characteristics. Methods: Failure mode and effects analysis (FMEA) is a widely used technique to assess or to improve reliability of products at early stage of design and development. Traditionally, the prioritization of failures for corrective actions is performed by developing a risk priority number (RPN). Results: This paper reestablishes an effective methodology for prioritization of failure modes in FMEA procedure. Revised evaluation criteria of RPN are devised. Conclusion: To verify the proposed methodology, it is applied to RPN evaluation for K21 infantry combat vehicle.

Design for Reliability of Air-Launching Rocket, MirinaeII Using FMEA(Failure Modes and Effects Analysis) (FMEA를 통한 공중발사 로켓, 미리내II의 신뢰성 설계)

  • Kim, Jin-Ho;Bae, Bo-Young;Lee, Jae-Woo;Byun, Yung-Hwan;Kim, Kyung-Mee
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.12
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    • pp.1193-1200
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    • 2008
  • The procedure of design for reliability which consists of reliability analysis and Failure Modes and Effects Analysis(FMEA) is established and reliability assesment is performed for the nano-satellite air-launching rocket, Mirinae II. By means of using the reliability analysis result, the feasibility to insert the Mirinae II to the target orbit for given mission time under operating environment is assessed. During the reliability analysis process, the system is categorized by Work Breakdown Structure(WBS), and reliability structure is defined by both Reliability Block Diagram(RBD) and schematics of the system. FMEA is used to determine the risk priority number of components and parts. The target reliability is satisfied by changing the design of components and parts with high-risk, hence the design for reliability to put the satellite in to the target orbit safely has been performed.