• Title/Summary/Keyword: System Engineering Tools

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The Internal Finishing Characteristics of Non-ferromagnetic Pipe Polished by Magnetic Abrasive Machining(III) (자기연마법에 의한 비자성 파이브 내면의 연마특성(III))

  • Park, W. K.;Rho, T. W.;Seo, Y. I.;Choi, H.;lee, J. C.;Cheong, S. H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.915-918
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    • 1997
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of pipe. In this paper, an abrasive circulation system was designed and manufactured. As a result, it was found that a fine inner surface abrasive of pipe was available by the use of this machining methods. The basic machining characteristics of pin-type magnetic tools were analyzed experimentally. In addition, the experimental results show that we can realize that pin-type magnetic tools have more machining efficiency than iron particles as magnetic tools.

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Development of Web Based Machining Tool Data System Using XML(eXtensible Markup Language) (XML을 이용한 Web 기반 공구정보 시스템 개발)

  • Kim, Young-Jin;Yang, Yung-Mo
    • IE interfaces
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    • v.16 no.1
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    • pp.8-15
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    • 2003
  • With rapid growth of internet technology, companies have developed an information system such as the electronic catalog for product data in the E-Business. Due to the heuristic nature of the catalog search for proper tools in the specific process, the intelligent and user friendly methods residing in the search process give a comfortable environment even for the beginners in the field. In this paper, we develop a web based catalog for machining tools especially in Milling process. It has two distinct procedures for the users of the catalog; Search and Analysis. The Search is to select a proper cutter, insert, component combination in the developed relational database based on the cutting process and material. The Analysis is to suggest a recommended optimal cutting conditions based on the machining tools and selected materials. All of these procedures are stored in a server with a program based on the ASP and Java Script where the procedure is initiated by the client using the internet which is accessed through insert. With the success on implementing the above engineering database in the internet, we can provide the foundation for developing PDM with heuristic procedure.

Energy Consumption Monitoring System for Each Axis of Machining Center (머시닝 센터의 각 축별 에너지 모니터링 시스템)

  • Kim, Jae Hyeok;Nam, Sung Ho;Lee, Dong Yoon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.4
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    • pp.339-344
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    • 2015
  • Machine tools are one of the energy-intensive equipment used in the manufacturing industry. The importance of energy has increased and the machine tools are required to be energy-efficient. The servo systems of the machine tool consume electrical power to rotate a spindle and to feed a tool during machining. Servo system consumes a lot of energy when the machine tool is operated. The energy consumption pattern of each axis needs to be investigated in order to optimize the machining process with regard to energy cost. In this paper, an energy monitoring system is developed considering various measuring points of servo system in order to grasp the energy consumption pattern of each axis.

A Study on the Failure and Life Assessment of High Speed Spindle (고속주축의 고장 및 수명평가에 관한 연구)

  • Lee, Tae Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.67-73
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    • 2014
  • A reliability evaluation or prediction can be defined as MTBF which stands for mean time between failures (Exclusively for repairable failures). Spindle system has huge effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, it is unusually difficult to predict reliability because there are lack of data and research about reliability of spindle system. Standards and methods of examinations for reliability evaluation of machine tools are scarce at local and abroad as well. Therefore, this research is meant to improve the reliability of spindle system before mass produced with developing standards of reliability and methods of examinations through FMEA to assess reliability of spindle system in prototype stages of developing high speed spindle system of machining center.

Development of an Expert System for Supporting Automatic Polishing Operation of Mold and Die (금형의 자동 연마작엉 지원 전문가시스템의 개발)

  • Lee, Tae-Moon;Jeong, Hae-Do;Hwang, Chan-Hae;Cho, Kyu-Kab
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.73-84
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    • 1999
  • An advanced expert system for supporting automatic polishing operation of mold and die has been developed. The goal of this system is to minimize the polishing time, the number of polishing and tools used. Also, this paper proposes the advanced concept of the polishing method to perform polishing operation of mold and die, and it has adapted to the orthogonal array method. as a statistical technique, to choose an optimal polishing condition. An expert system consists of the polishing machining database that includes the information of workpiece and polishing tools, and the input/output module.

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WWW를 이용한 공작기계 원격진단 시스템에 관한 연구

  • 강대천;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.332-336
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    • 1997
  • To order to remain competitive, a manufacturing company need to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system comprises complex mechanical as well as electronic components. So, diagnosing the troubles of machine tools is tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary serices at the right time is very difficult,a remote diagnosis system is to be regarded as a good alternative, with which users can diagnose and fix the machine troubles. This paper presents a method to implement a remote machine tool diagnosis system using the world wide web technology and backward reasoning expert system.

An Integrated CAD System for FEA-based Design of Heterogeneous Objects (복합재 형상의 FEA기반 설계를 위한 통합 CAD 시스템)

  • Shin K. H.;Kim J. H.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.5
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    • pp.328-338
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    • 2005
  • CAD systems are routinely used by designers for creating part geometries. Interfaces to CAE/CAM systems are also commonplace enabling the FEA-based design optimization and the rapid fabrication of the designed part. However, conventional CAD systems have thus far focused on objects with homogeneous interior. Two recent advances--use of heterogeneous objects such as Functionally Graded Materials (FGM) in parts and Layered Manufacturing Technology (LMT)--have brought to the forefront the need for CAD systems to support the creation of geometry as well as the graded material inside. We first describe the need and the components of such a CAD system for heterogeneous objects. A prototype CAD system is then described with one specific example (thermal barrier type FGM, pressure vessel) in order to illustrate the use of the implemented CAD system. The implemented system is manually integrated with FEA tools for optimal design. Our ongoing work involves the automation of the integration with FEA tools.

A Study on Diagnosis and Prognosis for Machining Center Main Spindle Unit (머시닝센터 주축 고장예측에 관한 연구)

  • Lee, Tae-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.134-140
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    • 2016
  • Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.

Development of Analytical Tools for the Bullwhip Effect Control in Supply Chains : Quantitative Models and Decision Support System (공급사슬에서 채찍효과 관리를 위한 분석도구의 개발 : 정량화 모형과 의사결정지원시스템)

  • Shim, Kyu-Tak;Park, Yang-Byung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.1
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    • pp.117-129
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    • 2009
  • The bullwhip effect is known as the significant factor which causes unnecessary inventory, lost sales or cost increase in supply chains. Therefore, the causes of the bullwhip effect must be examined and removed. In this paper, we develop two analytical tools for the bullwhip effect control in supply chains. First, we develop the quantitative models for computing the bullwhip effect in a three-stage supply chain consisted of a single retailer, a single distributor and a single manufacturer when the fixed-interval replenishment policy is applied at each stage. The quantitative models are developed under the different conditions for the demand forecasting and share of customer demand information. They are validated through the computational experiments. Second, we develop a simulation-based decision support system for the bullwhip effect control in a more diverse dynamic supply chain environment. The system includes a what-if analysis function to examine the effects of varying input parameters such as operating policies and costs on the bullwhip effect.

Development of Genome Engineering Tools for Metabolic Engineering of Butanol-producing Clostridium Species (Butanol 생합성 Clostridium 속 미생물 대사공학용 게놈 편집 도구 개발)

  • Woo, Ji Eun;Kim, Minji;Lee, Ji Won;Seo, Hyo Joo;Lee, Sang Yup;Jang, Yu-Sin
    • KSBB Journal
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    • v.31 no.4
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    • pp.193-199
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    • 2016
  • Global warming caused from the heavy consumption of fossil fuel is one of the biggest problems to be solved. Biofuel has been gained more attention as an alternative to reduce the consumption of fossil fuel. Recently, butanol produced from the genus Clostridium has been considered as one of the promising alternatives for gasoline, fossil based fuel. Nevertheless, the lack of the genome-engineering tools for the genus Clostridium is the major hurdle for the economic production of butanol. More recently, genome engineering tools have been developed for metabolic engineering of butanol-producing Clostridium species, which includes genome scale network model and genome editing tools on the basis of mobile group II introns and CRISPR/Cas system. In this study, the genome engineering tools for butanol-producing Clostridium species have been reviewed with a brief future perspective.