• 제목/요약/키워드: System Design Process

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PoF based Fatigue Durability Analysis of Automobile Suspension Module (고장물리 기반 자동차 서스펜션 모듈 내구설계)

  • Han, Seung-Ho;Lee, Jai-Kyung;Lee, Tae-Hee;Jang, Kwang-Sub
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1320-1325
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    • 2008
  • In the manufacture of automobile suspension modules at a company as parts supplier, the design process includes the detail design and the design modification via structural and fatigue durability analyses considering PoF(physics of failure) of their weldments that are repeated more than four times sequentially. The approval of the design and the release of final drawings follows. For the suspension modules, e.g. control arms and cross member, the man-hours per worker required in the process outlined above can reach as high as 1,414hours. Application of the developed integrated design system can reduce the man-hours of 1,004. In comparison with the conventional design process, this integrated design system reduces the required time by about 40%. If expense is taken into account, a savings of approximately $192,000 is estimated, assuming the design process accounts for 1.5% of total sales for the parts supplier

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Design of an Algorithm to Simulate Surface Roughness in a Turning for an Integrated Machining Simulation System (통합절삭 시뮬레이션 시스템용 선삭표면조도 시뮬레이션 알고리즘의 설계)

  • 장동영
    • Journal of the Korea Society for Simulation
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    • v.8 no.1
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    • pp.19-33
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    • 1999
  • The fundamental issues to evaluate machine tools performance through simulation pertain to the physical models of the machine tool itself and of process while the practical problems are related to the development of the modular software structure. It allows the composition of arbitrary machine/process models along with the development of programs to evaluate each state of machining process. Surface roughness is one of the fundamental factors to evaluate machining process and performance of machine tool, but it is not easy to evaluate surface roughness due to its tribological complexity. This paper presents an algorithm to calculate surface roughness considering cutting geometry, cutting parameters, and contact dynamics of cutting between tool and workpiece as well as tool wear in turning process. This proposed algorithm could be used in the designed virtual machining system. The system can be used to evaluate the surface integrity of a turned surface during the design and process planning phase for the design for manufacturability analysis of the concurrent engineering.

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A Study on the Development of Knowledge-based System for Residential Design using Constraints (제한조건을 이용한 주택 평면 설계 지식베이스시스템 개발에 관한 연구)

  • 조용호
    • Proceeding of Spring/Autumn Annual Conference of KHA
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    • 1995.10a
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    • pp.85-93
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    • 1995
  • Recently, the development of Artificial Intelligence(AI) and Expert System has caused some interest in the possibility of developing an intelligent CAD system. However, these development and possibility are in an extremenly early stage for Architectural design. In this study, the design process of Residence being recognized as a Constraints-satisfied model, a part of these constraints used in the Architectural design of Residence are being systematized and sorted by the design process. Those regulations and planning items to be considered in the basic planning stage are being systematized as a knowledge base system. The possibility of this knowledge-based system as an effective design tool is studied and an integrated form of Architectural design system is proposed.

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Design and the characteristic analysis of experimental system for automatic control education

  • Kim, Dong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.350-350
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    • 2000
  • Since the heat exchange system, such as the boiler of power plant, gas turbine, and radiator require a high rate heat efficiency and the efficiency of these systems is depended on the control methods. However, it is important f3r operator to understand control system of these systems. In order to properly apply control equipment to these process control systems, such as boiler, any other heat process, or process control system it is necessary to understand the basic aspects and operation principle of the process that relate control, interrelationships of the process characteristics, and the dynamics that are involved. Generally, PID controllers are used in these systems but it is difficult for engineer to understand the complex dynamics and the tuning method because of the coupling action and disturbance in the system loop. In this paper, we design an effective experimental system fur automatic control education and analyze its characteristics through experimental system and industrial plant control software to study how they can team automatic control system by experiments.

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CAD/CAPP System based on Manufacturing Feature Recognition (제조특징인식에 의한 CAD/CAPP 시스템)

  • Cho, Kyu-Kab;Kim, Suk-Jae
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.1
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    • pp.105-115
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    • 1991
  • This paper describes an integrated CAD and CAPP system for prismatic parts of injection mold which generates a complete process plan automatically from CAD data of a part without human intervention. This system employs Auto CAD as a CAD model and GS-CAPP as an automatic process planning system for injection mold. The proposed CAD/CAPP system consists of three modules such as CAD data conversion module, manufacturing feature recognition module, and CAD/CAPP interface module. CAD data conversion module transforms design data of AutoCAD into three dimensional part data. Manufacturing feature recognition module extracts specific manufacturing features of a part using feature recognition rule base. Each feature can be recognized by combining geometry, position and size of the feature. CAD/CAPP interface module links manufacturing feature codes and other head data to automatic process planning system. The CAD/CAPP system can improve the efficiency of process planning activities and reduce the time required for process planning. This system can provide a basis for the development of part feature based design by analyzing manufacturing features.

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An Exeprt Sytem for the Design and Manufacturing of the Deep Drawing Transfer Die (디프 드로잉 트랜스터 그형의 설계 및 제작에 있어서 전문가 시스템)

  • 박상봉
    • Korean Journal of Computational Design and Engineering
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    • v.4 no.1
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    • pp.52-59
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    • 1999
  • The CAD/CAM System for deep drawing transfer die tin mechanical press process has been developed. The developed CAD system can generate the drawing of transfer die in mechanical press. Using thee results from CAD system, it can generate the NC data to machine die's elements on the CAD system. This system can reduce design man-hour an human errors. In order to construct the system, it is used to automated the design process and generate the NC data using concepts of the designing rule and the machining rule. The developed system is based on the knowledge base system which is involved a lot of expert's technology in the practice field. Using AutoLISP language under the AutoCAD system, CTK customer language of SmartCAM is used as the overall CAD/CAM environment. Results of this system will be provide effective aids to the designer and manufacturer in this field.

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An Expert System of Progressive Die Automated Design for Braun Tube Grid Working (전자총 전극 기공전용 프로그래시브 금형설계 전문가 시스템)

  • 박상봉
    • Korean Journal of Computational Design and Engineering
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    • v.4 no.1
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    • pp.69-77
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    • 1999
  • This paper describes an expert system of progressive die. Because of the complexity for die structure and of the critical problems for press machine mechanism in the progressive press process such as, the travel length in process, the equalized press load, and the other design parameter, it has been increased the requirement of the CAD system for progressive die design more an more. So, through this study, an expert system of progressive die has been developed. The results from the system developed were suggested the possibility of applications in the practice. To develop this system, it has used c-language under the HP-UNIX system and CIS customer language of the EXCESS CAD/CAM system. An application of this system will provide effective aids to the designer in this field.

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A Study on the design of operations system for managing the mobile communication network (이동통신망 관리용 운용시스템 설계에 관한 연구)

  • 하기종
    • Journal of the Korea Society for Simulation
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    • v.6 no.2
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    • pp.71-79
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    • 1997
  • In this paper, operations system was designed for the centralization of data processing of various state information from the facilities of mobile communication network. And the system performance experimental system module was measured and analyzed from the designed experimental system module. The configuration of system design was presented with the centralized type to monite and control the facilities of mobile communication network in the central office. The communication process design of the internal system was implemented with the resource of message queue having a excellent transmission ability for processing of a great quantity of information in the inter-process communication among communication resources of UNIX system. The process with a server function from the internal communication processes was constructed with a single server or a double server according to the quantity of operations and implemented with the policy of the presented server. And then, we have measured performance elements in accordance with the change of input parameters from the designed experimental module : response time, waiting time, buffer length, the maximum quantity existing in message queue. And from these results, we have compared and analyzed the system state each server algorithm according to performance variations.

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Development of BIM-based Building Approval Submission System (BIM 기반 인허가신청 지원 시스템 개발)

  • Yoo, SeungEun;Kim, KaRam;Kim, InHan;Yu, JungHo
    • Korean Journal of Computational Design and Engineering
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    • v.20 no.2
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    • pp.171-181
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    • 2015
  • Building Information Modeling (BIM) provides many advantages when it is adopted in virtual design construction, to analyze constructability, etc. For this reason, advanced countries have made it mandatory to adopt BIM in public construction projects. The Korea Public Procurement Service announced that from 2016, BIM adoption will be mandatory in every construction project in Korea. Currently, however, it is not possible to fully adopt BIM in the building design process domestically because BIM-based systems have not been used broadly in Korea's building approval system (Seumter). In this research, four challenges were drawn from a focus group interview. Focusing on tackling one challenge, this paper reviewed previous research into building approval systems and the building approval systems of Singapore, the U.K. and the U.S., and identified elements of the building approval application process and presents a system to create and manage the information. The system supports the creation and management of information and 2D drawings from an IFC-based BIM model. We expect that the system will encourage designers to use BIM from the beginning of the design process and ultimately increase the efficiency of design in a BIM-based project.

A Study on a Knowledge-Based Design System for Chip Encapsulation (반도체 칩의 캡슐화 성형을 위한 지식형 설계시스템에 관한 연구)

  • 허용정;한세진
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.99-106
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    • 1998
  • In this paper, we have constructed an expert system for semiconductor chip encapsulation which combines a knowledge-based system with CAE software. The knowledge-base module includes heuristic and pre analysis knowledge for evaluation and redesign. Evaluation of the initial design and generation of redesign recommendations can be developed from the rules as applied to a given chip package. The CAE programs can be used for simulating the filling and packing stage of encapsulation process. The expert system is a new tool which enables package design or process conditions with high yields and high productivity.

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