• Title/Summary/Keyword: Symmetric fatigue cracks

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Behavioral Characteristics of Fatigue Cracks in Small Hole Defects Located on Opposite Sides of the Shaft Cross Section

  • Sam-Hong;Il-Hyuk;Jeong-Moo
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.4
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    • pp.36-42
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    • 2004
  • The shaft with the circular cross section has symmetric structural combination parts to keep the rotating balance. Hence the crack usually initiates from symmetric combination parts due to the stress concentration of these parts. In this study to estimate the fatigue behavior of symmetric cracks, the fatigue test was performed by using a rotary bending tester and the specimen with symmetric defects in circular cross section. The characteristics of crack initiation and propagation on the symmetric surface cracks in circular cross section were examined. We also observed the internal crack using the oxidation coloring method and investigated the fatigue behavior using the relationship between the surface crack and the internal crack. As a result, the fatigue life of symmetric cracks was reduced by 35% compared to that of a single crack. We examined the characteristics of fatigue behavior of elements with symmetric cracks using internal crack propagation rate and maximum stress intensity factor range that were obtained from an approximation method.

The Characteristics of Fatigue Cracks Emanating from Small Hole Defects Located Opposite Position of the Shaft Cross Section (축단면 내 대칭위치에 존재하는 원공결함에서 발생하는 피로균열 거동)

  • Song, Sam-Hong;An, Il-Hyeok;Lee, Jeong-Mu
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.84-91
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    • 2002
  • The shaft with the circular cross section have symmetric structural combination parts to keep the rotating balance. Hence the crack usually emanate from symmetric combination parts due to the stress concentration of these parts. In this study to estimate the fatigue behavior of symmetric cracks, the fatigue test was performed by using rotary bending tester and the specimen with symmetric defects in circular cross section. From the facts the characteristics of crack initiation and propagation on the symmetric surface cracks in circular cross section was examined. Also we observed the internal crack using oxidation coloring and investigated the fatigue behavior using the relationship between surface crack and internal crack. As a result of fatigue lift of symmetric cracks was reduced to 35% compared to single crack’s. We examined the characteristics of fatigue behavior in element with symmetric cracks using internal crack propagation rate and maximum stress intensity factor range obtained from approximation method.

The Characteristics of Fatigue Cracks Emanating from Micro Hole Defects Located Opposite Position of the Shaft Cross Section (축 단면 내 대칭 위치의 미소 원공 결함에서 발생한 피로균열 특징)

  • Song, Sam-Hong;Bae, Jun-Su;Ahn, Il-Hyuk
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.211-216
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    • 2001
  • The components with the circular cross section have the symmetric combination parts for rotating balance and the crack emanates from the symmetric combination parts. The symmetric cracks from symmetric combination parts make a decrease in the component fatigue life more than single crack. In this study, to estimate the behavior of symmetric cracks, the fatigue test was performed using rotary bending tester on the specimen with a symmetric defects in circular cross section. The material used in this study is Ni-Cr-Mo steel alloy. Under the same stress, the result from the rotary bending fatigue test turned out that the symmetric cracks made a decrease in the fatigue life by 35% more than single crack and the relation between log a and cycle ratio $N/N_f$ obtained linearly.

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An overview of different retrofitting methods for arresting cracks in steel structures

  • Karamloo, Mohammad;Mazloom, Moosa;Ghasemi, Ali
    • Structural Monitoring and Maintenance
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    • v.6 no.4
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    • pp.291-315
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    • 2019
  • Fatigue cracks are inevitable in circumstances in which the cyclic loading exists. Therefore, many of mechanical components are in a risk of being in exposure to fatigue cracks. On the other hand, renewing the facilities or infrastructures is not always possible. Therefore, retrofitting the structures by means of the available methods, such as crack arrest methods is logical and in some cases inevitable. In this regard, this paper considers three popular crack arrest methods (e.g., drilling stop-hole, steel welded patch, and carbon fiber reinforced (CFRP) patch), which have been compared by using extended finite element method (XFEM). In addition, effects in terms of the width and thickness of patches and the configuration of drilling stop holes have been evaluated. Test results indicated that among the considered methods, CFRP patches were the most effective means for arresting cracks. Besides, in the case of arresting by means of drilling stop holes, drilling two holes next to the crack-tip was more effective than blunting the crack-tip by drilling one hole. In other words, the results indicated that the use of symmetric welded metal patches could lead to a 21% increase in fatigue life, as compared to symmetric stop holes. Symmetric CFRP patches enhanced the fatigue life of cracked specimen up to 77%, as compared to drilling symmetric stop holes. In addition, in all cases, symmetric configurations were far better than asymmetric ones.

Analysis of Three Dimensional Crack Growth by Using the Symmetric Galerkin Boundary Element Method

  • Kim, Tae-Soon;Park, Jai-Hak
    • International Journal of Safety
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    • v.2 no.1
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    • pp.17-22
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    • 2003
  • In order to analyze general three dimensional cracks in an infinite body, the symmetric Galerkin boundary element method formulated by Li and Mear is used. A crack is modelled as distribution of displacement discontinuities, and the governing equation is formulated as singularity-reduced integral equations. With the proposed method several example problems for three dimensional cracks in an infinite solid, as well as their growth under fatigue, are solved and the accuracy and efficiency of the method are demonstrated.

Fatigue Crack Growth Simulation of Arbitrarily Shaped Three Dimensional Cracks Using Finite Element Alternating Method (유한요소 교호법을 이용한 임의 형상의 삼차원 균열의 피로균열 성장 해석)

  • Park, Jai-Hak;Kim, Tae-Soon
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.15-20
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    • 2006
  • The finite element alternating method is a convenient and efficient method to analyze three-dimensional cracks embedded in an infinite or a finite body because the method has the property that the uncracked body and cracks can be modeled independently. In this paper the method was applied for fatigue crack growth simulation. A surface crack in a cylinder was considered as an initial crack and the crack configurations and stress intensity factors during the crack growth were obtained. In this paper the finite element alternating method proposed by Nikishkov, Park and Atluri was used after modification. In the method, as the required solution for a crack in an infinite body, the symmetric Galerkin boundary element method formulated by Li and Mear was used. And a crack was modeled as distribution of displacement discontinuities, and the governing equation was formulated as singularity-reduced integral equations.

T-stress solutions for cracks in rectangular plates with multiple holes

  • Yu, Jackie;Wang, Xin;Tan, Choon-Lai
    • Structural Engineering and Mechanics
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    • v.26 no.5
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    • pp.557-568
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    • 2007
  • The elastic T-stress is increasingly being recognized as an important second parameter to the stress intensity factor for fracture and fatigue assessments. In this paper, the mutual or M-contour integral approach is employed in conjunction with the Boundary Element Method (BEM) to determine the numerical T-stress solutions for cracks in plates with multiple holes. The problems investigated include plates of infinite width with multiple holes at which single or double, symmetric cracks have grown from. Comparisons of these results are also made with the corresponding solutions of finite plates with a single hole. For completeness, stress intensity factor solutions for the cracked geometries analyzed are presented as well. These results will be useful for failure assessments using the two-parameter linear elastic fracture mechanics approach.

Analysis of the Fatigue Crack Growth in Pipe Using Finite Element Alternating Method (배관 피로균열 성장 해석을 위한 유한요소 교호법의 적용)

  • Kim, Tae-Soon;Park, Sang-Yun;Park, Jai-Hak;Park, Chi-Yong
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.124-129
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    • 2004
  • Finite element alternating method have been suggested and used for assessing the integrity of cracked structures. In the paper, in order to analyze arbitrarily shaped three dimensional cracks, the finite element alternating method is extended. The cracks are modeled as a distribution of displacement discontinuities by the displacement discontinuity method and the symmetric Galerkin boundary element method. Applied the proposed method to three dimensional crack included in the elbow, the efficiency and applicability of the method were demonstrated.

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