• Title/Summary/Keyword: Switching rectifier

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The Development of High-Current Power Supply System for Electrolytic Copper Foil

  • Luo, An;Ma, Fujun;Xiong, Qiaopo;He, Zhixing
    • Journal of Power Electronics
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    • v.15 no.2
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    • pp.399-410
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    • 2015
  • A 6.5 V/50 kA high-frequency switching power supply (HSPS) system composed of 10 power modules is developed to meet the requirements of copper-foil electrolysis. The power module is composed of a two-leg pulse width modulation (PWM) rectifier and a DC/DC converter. The DC/DC converter adopts two full-wave rectifiers in parallel to enhance the output. For the two-leg PWM rectifier, the ripple of the DC-link voltage is derived. A composite control method with a ripple filter is then proposed to effectively improve the performance of the rectifier. To meet the process demand of copper-foil electrolysis, the virtual impedance-based current-sharing control method with load current full feedforward is proposed for n-parallel DC/DC converters. The roles of load current feedforward and virtual impedance are analyzed, and the current-sharing control model of the HSPS system is derived. Virtual impedance is used to adjust the current-sharing impedance without changing the equivalent output impedance, which can effectively reduce current-sharing errors. Finally, simulation and experimental results verify the structure and control method.

Zero-Voltage-Transition Buck Converter for High Step-Down DC-DC Conversion with Low EMI

  • Ariyan, Ali;Yazdani, Mohammad Rouhollah
    • Journal of Power Electronics
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    • v.17 no.6
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    • pp.1445-1453
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    • 2017
  • In this study, a new zero-voltage transition (ZVT) buck converter with coupled inductor using a synchronous rectifier and a lossless clamp circuit is proposed. The regular buck converter with tapped inductor has extended duty cycle for high step-down applications. However, the leakage inductance of the coupled inductor produced considerable voltage spikes across the switch. A lossless clamp circuit is used in the proposed converter to overcome this problem. The freewheeling diode was replaced with a synchronous rectifier to reduce conduction losses in the proposed converter. ZVT conditions at turn-on and turn-off instants were provided for the main switch. The synchronous rectifier switch turned on under zero-voltage switching, and the auxiliary switch turn-on and turn-off were under zero-current condition. Experimental results of a 100 W-100 kHz prototype are provided to justify the validity of the theoretical analysis. Moreover, the conducted electromagnetic interference of the proposed converter is measured and compared with its hard-switching counterpart.

A Study on the Status Monitoring and Fault Analysis of the Switching Rectifier for Power Factor Correction (역률개선용 스위칭 정류기의 데이터 수집과 저장에 관한 연구)

  • Ahn, Tae-Young;Im, Bum-Sun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.30 no.2
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    • pp.49-56
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    • 2016
  • In this paper, a prototype of power supply with a power factor correction is proposed. As a unique feature the proposed power supply, a status monitoring circuit is embedded on the switching power supply. The status monitoring circuit analyzes the functionality of the system and saves the key components of the power supply in the case of malfunctions. The results of various fault tests are reported to verify the operation and performance of the proposed method. This paper discusses the experimental results of the monitoring module and provides the technical information to monitor, predict, and troubleshoot the system against the potential failure of power supplies for real applications.

Single-phase SRM Drive with Torque Ripple Reduction and Power Factor Improvement

  • Lee, D.H.;Ahn, J.W.;Lee, Z.G.
    • Proceedings of the KIEE Conference
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    • 2006.04b
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    • pp.57-61
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    • 2006
  • In the single-phase switched reluctance motor (SRM) drive, the required DC source is generally supplied by the circuit consisting of bridge rectifier and large filter capacitor connected with DC line terminal. Due to the large capacity of the capacitor, the charged time of capacitor is very short from the AC source. Lead to the bridge rectifiers draws pulsating current from the AC source side, which results in reduction of power factor and low system efficiency. Therefore a novel single-phase SRM drive system is presented in this paper, which includes drive circuit realizing reduction of torque ripple and improvement of power factor with a novel switching topology. The proposed drive circuit consists of one switching part and diode, which can separate the output of AC/DC rectifier from the large capacitor and supply power to SRM alternately, in order to realize the torque ripple reduction and power factor improvement through the switching scheme. In addition, the validity of the proposed method is tested by some simulations and experiments.

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A Study on PFC of Active Clamp ZVS Flyback Converter

  • Choi Tae-Young;Ahn Jeong-Joon;Ryu Dong-Kyun;Lee Woo-Suk;Won Chung-Yuen;Kim Soo-Seok
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.611-616
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    • 2001
  • This paper analyzed PFC of active clamp ZVS flyback converter by adding two methods PFC (power Factor Correction) circuit - two-stage and single-stage. The addition of active clamp circuit also provides a mechanism for achieving ZVS of both the primary and auxiliary switches. ZVS also limits the turn off di/dt of the output rectifier, reducing rectifier-switching loss and switching noise, due to diode reverse recovery. As a result, the proposed converters have characteristics of the reduced switching noise and high efficiency in comparison to conventional flyback converter. The simulation and experimental results show that the proposed converter improve the input PF of 300W ZVS flyback converter by adding single-stage, two-stage PFC circuit.

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A Study on the PFC(Power Factor Correction) boost converter applied Flying Capacitor Snubber. (Flying Capacitor Snubber를 적용한 PFC(Power Factor Correction) Boost 컨버터에 관한 연구)

  • Kim B.C.;Lee H.S.;Seo J.H.
    • Proceedings of the KIPE Conference
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    • 2003.07a
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    • pp.77-80
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    • 2003
  • Switching Mode Power Supply(SMPS) is widely used in many industrial fields. Power factor improvement and harmonic reduction technique are very important in SMPS. In this paper, we propose the circuit applied Flying Capacitor Snubber for improving power factor of boost converter on fast switching state. Snubber circuit consists of a inductor, two diodes and a capacitor. The losses of switching are reduced by inserting a snubber inductor in the series path of the boost switch and the rectifier diode to control the di/dt rate of the rectifier during it's turn-off. Prior to actual experiment, the circuit analysis Is implemented by PSPICE simulation.

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Asymmetrical Pulse-Width-Modulated Full-Bridge Secondary Dual Resonance DC-DC Converter

  • Chen, Zhangyong;Zhou, Qun;Xu, Jianping;Zhou, Xiang
    • Journal of Power Electronics
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    • v.14 no.6
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    • pp.1224-1232
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    • 2014
  • A full-bridge secondary dual-resonant DC-DC converter using the asymmetrical pulse-width modulated (APWM) strategy is proposed in this paper. The proposed converter achieves zero-voltage switching for the power switches and zero-current switching for the rectifier diodes in the whole load range without the help of any auxiliary circuit. Given the use of the APWM strategy, a circulating current that exists in a traditional phase-shift full-bridge converter is eliminated. The voltage stress of secondary rectifier diodes in the proposed converter is also clamped to the output voltage. Thus, the existing voltage oscillation of diodes in traditional PSFB converters is eliminated. This paper presents the circuit configuration of the proposed converter and analyzes its operating principle. Experimental results of a 1 kW 385 V/48 V prototype are presented to verify the analysis results of the proposed converter.

A Study about The Hot-Swap Function for Prevention of Trouble in PLC Power Supplies (PLC 전원공급장치의 고장 방지를 위한 HOT-SWAP 기술에 관한 연구)

  • Park, Jong-Jin;Lee, Jong-Jae;Kwon, Bong-Hwan
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.237-239
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    • 2005
  • In this paper PLC Power Circuit with Hot-Swap Function is proposed for stable power supplies. The power modules of the proposed devices are implemented by CRM flyback converter using new synchronous rectifier circuit for high efficiency. By a variable switching frequency controller, this converter is operated with a reduced turn-on switching loss. Also, the load current in these power modules are shared by auto master / slave method using Outer loop. The proposed devices are analyzed in detail and optimized for high performance. Experimental results for a 100W power module at the variable switching frequency of 30$^{\sim}$70kHz were obtained to show the performance of the proposed device.

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Half-Bridge Zero Voltage Switching Converter with Three Resonant Tanks

  • Lin, Bor-Ren;Lin, Wei-Jie
    • Journal of Power Electronics
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    • v.14 no.5
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    • pp.882-889
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    • 2014
  • This paper presents a zero voltage switching (ZVS) converter with three resonant tanks. The main advantages of the proposed converter are its ability to reduce the switching losses on the power semiconductors, decrease the current stress of the passive components at the primary side, and reduce the transformer secondary windings. Three resonant converters with the same power switches are adopted at the low voltage side to reduce the current rating on the transformer windings. Using a series-connection of the transformer secondary windings, the primary side currents of the three resonant circuits are balanced to share the load power. As a result, the size of both the transformer core and the bobbin are reduced. Based on the circuit characteristics of the resonant converter, the power switches are turned on at ZVS. The rectifier diodes can be turned off at zero current switching (ZCS) if the switching frequency is less than the series resonant frequency. Therefore, the reverse recovery losses on the rectifier diodes are overcome. Experiments with a 1.6kW prototype are presented to verify the effectiveness of the proposed converter.

Passive Lossless Snubbers Using the Coupled Inductor Method for the Soft Switching Capability of Boost PFC Rectifiers

  • Kim, Ho-Sung;Baek, Ju-Won;Ryu, Myung-Hyo;Kim, Jong-Hyun;Jung, Jee-Hoon
    • Journal of Power Electronics
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    • v.15 no.2
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    • pp.366-377
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    • 2015
  • In order to minimize switching losses for high power applications, a boost PFC rectifier with a novel passive lossless snubber circuit is proposed. The proposed lossless snubber is composed of coupled inductors merged into a boost inductor. This method compared with conventional methods does not need additional inductor cores and it reduces extra costs to implement a soft switching circuit. Especially, the proposed circuit can reduce the reverse recovery current of output diode rectifiers due to the coupling effect of the inductor. During turn-on and turn-off operating modes, the proposed PFC converter operates under soft switching conditions with high power conversion efficiency. In addition, the performance improvement and analysis of the operating effects of the coupled inductors were also presented and verified with a 3.3 kW prototype rectifier.