• 제목/요약/키워드: Surface roughness and hardness

검색결과 436건 처리시간 0.022초

고주파열처리에 의한 SM45C 경도가 가공 표면 품위에 미치는 영향에 관한 연구 (A Study on the Surface Roughness Influenced by SM45C Hardness in High Frequency Induction Hardening)

  • 김원일;허성중
    • 열처리공학회지
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    • 제6권1호
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    • pp.1-8
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    • 1993
  • In this paper, the surface roughness influenced by Sm45C hardness in high frequency induction hardening and mechanical characteristics for the changed Hv 598 part and the unchanged hardness Hv 223 part by use of cermet and ceramic cutting tools was experimentally examined. Finally, we could be had some important results by processing surface roughness on cutting conditions such as cutting speed, feed rate, depth of cut and changes of tool nose radius. The results are summarized as follows. 1. In case of the same cutting condition, the hardness of workpiece was high and acquired the best processing surface roughness when the radius of the tool nose had 0.8 mm and feed rate was 0.04 mm/rev. 2. In case of the hardness of workpiece, though the cutting speed didn't have an effect on processing surface roughness, the less feed rate and the more processing surface roughness improved. On the other hand, the low inside the hardness of workpiece, the more cutting speed and the more feed rate increase, the processing surface of roughness improved. 3. Regardless of the hardness of workpiece, the change of the cutting depth didn't have great effect on the surface roughness. 4. On cutting the high surface hardness part with cutting tools of cermet and ceramic, it can be acquired the higher processing surface roughness because it hadn't been taken effect on cutting speed, In case of the cutting process of the low inside hardness part the two cutting tools have acquired the similar processing surface roughness.

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표면 Rolling시 가압력이 표면 조도에 미치는 영향 (An effect of load on surface roughness in surface rolling)

  • 강명순
    • 오토저널
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    • 제9권5호
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    • pp.57-65
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    • 1987
  • The surface rolling method which is one of the plastic deformation processes increases the surface roughness with reduction of diameter and hardness. In this study, three NACHI 6000 ZZ bearing were used for surface rolling tool on a mild steel The following results have been obtained with the mild steel. 1) The load is major factor in getting fine surface roughness of roller finishing after grinding The optimal surface roughness of SS41 steel can be obtained at the contact pressure of 210 kgf/cm$^{2}$. 2) At the contact pressure range of 200kgf/cm$^{2}$-210kgf/cm$^{2}$ for optimal surface roughness, The surface hardness increased to Hv200-Hv240 from Hv 125 before surface rolling. 3) Within the diameter variation of 13 .mu.m the surface roughness and the surface hardness were increased, but out of variation of 14.mu.m. The surface roughness become worse and the surface hardness was increased.

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연삭가공된 강재의 표면 Rolling시 가압력이 표면 조도에 미치는 영향 (An Effect of Load on Surface Roughness on Surface Rolling of Ground Mild Steel)

  • 김희남
    • 한국안전학회지
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    • 제2권1호
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    • pp.31-41
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    • 1987
  • The surface rolling method which is one of the plastic deformation processes increases the surface roughness with reduction of diameter and hardness. In this study, three NACHI 6000 ZZ bearing were used for surface rolling tool on a mild steel. The following results have been obtained with the mild steel. 1) The load is major factor in getting fine surface roughness of roller fininshing after grinding. The optimal surface roughness of SS40 steel can be obtained at the contact pressure of $210kgf/cm^2$. But, Better surface roughness can not be expected, Due to flaking phenomena at more than 300 kgf/cm of contact pressure. 2) At the contact pressure range of $200kgf/cm^2{\sim}210kgf/cm^2$ for optimal surface roughness, The surface hardness increased to Hv 200~Hv 240 from Hv 125 before surface rolling. 3) Within the diameter variation of $13{\mu}m$ the surface roughness and the surface hardness were increased, but out of variation of $14{\mu}m$. The surface roughness become worse and the surface hardness was increased.

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표면 로울링시 가압력이 표면 조도에 미치는 영향 (An effect of load on surface roughness in surface rolling)

  • 강명순;김희남
    • 대한기계학회논문집
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    • 제11권6호
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    • pp.935-944
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    • 1987
  • 본 연구에서는 금속 표면의 정밀가공법을 연구대상으로 하여 구상흑연주철시 편을 미량의 테이퍼로 연삭가공하고 NACHI 6000ZZ 볼 베어링을 로울러로 사용하여 로 울러 다듬질을 행함으로써 로울러 지름 변화에 따른 가압력이 표면조도에 미치는 영향 을 구명하는데 목적을 두었으며 아울러 로울링(rolling)회수에 따른 펴면조도, 경도 및 직경의 변화량을 실험적으로 구명하였다.

브로칭 가공된 회주철 소재 표면의 마찰 및 마모 특성 (Friction and Wear Characteristics of Gray Cast Iron Surface Processed by Broaching Method)

  • 권문성;강경희;김대은
    • Tribology and Lubricants
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    • 제34권6호
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    • pp.262-269
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    • 2018
  • In this work the friction and wear characteristics of the gray cast iron surface processed by broaching method, which is widely used in the machinery industry, were investigated. The broaching process is mainly used for mass production because it has high dimensional accuracy and processing speed, but the defects on surface can be easily generated. In order to improve the tribological characteristics, the approach was to reduce the roughness and hardness of the surface by adding a machining process to the broaching specimen. The secondary machining process using abrasive grains produces low roughness and hardness than broaching because it has high tool accuracy and removes the work hardened surface. The friction coefficient and the wear rate were assessed using a reciprocating-type tribotester to analyze the effects of surface finishing on the tribological properties. The friction tests were conducted under dry and lubricated conditions. The test results showed that the reduction of surface roughness and hardness through secondary machining process in lubricated condition improved the friction and wear characteristics. The reason why the same results did not appear in a dry condition was that wear occurred more rapidly than in lubricated condition. Thus, the positive effect of roughness and hardness of the surface obtained through the secondary machining process was not observed.

경도변화에 따른 Al합금의 밀링가공시 가공 특성에 관한 연구(I) (A Study on the Cutting Characteristics of Al Alloy in End Milling for Various Hardnesses(I))

  • 김성일
    • 한국공작기계학회논문집
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    • 제15권1호
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    • pp.82-87
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    • 2006
  • The cutting tests of aluminum alloy with heat treatmented various hardnesses after rheo-fonning were carried out using CNC milling machine. The surface roughness(Ra, Rmax) of cut surface and cutting forces are measured at various cutting conditions such as low spindle speed, feed speed and hardness. In the CNC end-milling, the surface roughness increases as feed speed increases and decreases as spindle speed increases. However, the bulit-up edge has occurred on in case of low hardness and low feed speed. In experimental conditions, as the hardness of aluminum alloy increases, the surface roughness(Ra, Rmax) decreases

경도변화에 따른 Al의 밀링가공시 가공 특성에 관한 연구 (A Study on the Cutting Characteristics of AI in End Milling for Various Hardnesses)

  • 김성일;이상진;김민호;김태영;이위로
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.34-39
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    • 2004
  • The cutting tests of aluminum alloy for various hardnesses were carried out using CNC milling machine. The surface roughness{Ra, Rmax) of cut surface and cutting forces are measured at various cutting conditions such as spindle speed, feed speed and hardness. In the CNC end-milling, the surface roughness increases as feed speed increases and decreases as spindle speed increases. However, the bulit-up edge has occurred on in case of low hardness and low feed speed. In experimental conditions, as the hardness of aluminum alloy increases, the surface roughness(Ra, Rmax) decreases

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글레이즈 컬러를 적용한 의치상 레진의 비커스 경도 평가 (Evaluation of the Vickers hardness on denture acrylic resins by glaze color)

  • 임용운
    • 대한치과기공학회지
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    • 제44권4호
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    • pp.111-117
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    • 2022
  • Purpose: This study was conducted to compare the Vickers hardness on the denture acrylic resins using the glaze color system. Methods: The specimens (20×2 mm) were prepared by mixing according to the manufacturer's protocols through thermal polymerization and self-polymerization. The surface roughness was measured using a testing machine after water-soaking for 48 hours. For the Vickers hardness measurement, the completed specimen was soaked in water for 48 hours and then applied at 200 gf for 30 seconds. Was the specimen immersed after being soaked in water for 48 hours at temperatures of 5℃ and 55℃, respectively, for 30 seconds for the thermos-cycling treatment, and it was carried out 5,000 times. Results: Surface roughness was higher in the more glazing group than in the control group. A significant difference was observed in all groups, except for the Retec Don 2000 and Luciton 199 groups (p<0.05). As a result of measuring the Vickers hardness, the treatment by glaze color showed slightly lower but the thermo-cycling treatment group appeared higher than control group in all. Conclusion: Therefore, the glaze color was found to affect the surface roughness and showed a significant difference. The surface glaze color showed a very high Vickers hardness after the thermo-cycling treatment, indicating that the surface-strengthening effect is greater in the oral environment.

바닥 거칠기 및 미끄럼판 재질에 따른 미끄러짐 특성 연구 (Experimental Study on Slip Characteristics of Floor Surface Roughness and Slider Materials)

  • 김정수;박재석
    • 한국안전학회지
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    • 제25권6호
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    • pp.65-69
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    • 2010
  • This paper presented an experimental study of slip resistance characteristics of shoes and floor surface contact with special focus on the effect of surface roughness, outsole material and mechanical abrasion. The factors that affected the results of slip resistances were investigated for four kinds of rubbers and five kinds of floor samples using the VIT(English XL) tribometer. The slip resistance was observed to increase gradually with increasing roughness for five kinds of floor roughness. In the higher surface roughness (larger than $11.5{\mu}m$), the slip resistance increased more rapidly and exceeded safety criteria at $22.60{\mu}m$. The slip resistance was observed to decrease with increasing hardness of outsole, except for butylenes rubber, which seemed to show the material property. The slip resistance decreased with number of trials. In the first several times(5 or 6 trial), the slip resistance decreased more rapidly, whereafter it approached gradually constant value. The slip resistance of surfaces has generally been shown to increase with floor surface roughness and to decrease with hardness of outsole and number of trials under the wet condition.

평면 Rolling에 의한 표면특성 변화에 관한 연구(l) (A Study on the Change of Suface Characteristics by plane suface Rolling(l))

  • 김희남
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 춘계학술대회 논문집
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    • pp.1-5
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    • 1997
  • The plane surface rolling, one of the plastic working process, good surface condition due to increase of surface roughness and hardness. It is well known that mechanism of surface rolling depends upon rolling conditions such as rolling speed, contact pressure, step length of rolling, the shape of roller and mechanical properties of material. In this study, the optimal value of the above parameter on the surface roughness were investigated by using the rolling tool with NACHI 6000ZZ ball bearing outer races on machine structure carbon steel[SM45C]

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