• Title/Summary/Keyword: Surface normal estimation

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Cutting Force Prediction of Slanted Surface Ball-End Milling Using Cutter Contact Area (절삭영역 해석을 통한 경사면 가공에서의 볼엔드밀 절삭력 예측)

  • 김규만;조필주;황인길;주종남
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.161-167
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    • 1998
  • Cutting forces in ball-end milling of slanted surfaces are calculated. The cutting area is determined from the Z-map of the surface geometry and current cutter location. The obtained cutting area is projected onto the cutter plane normal to the Z-axis and compared with cutting edge element location. Cutting force is calculated by integration of elemental cutting forces of engaged cutting edge elements. Experiments with various slanted angles were performed to verify the proposed cutting force estimation model. It is shown that the proposed method predicts cutting force effectively for any geometry including sculptured surfaces with cusp marks and surfaces with pockets and holes.

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The Limit of Magnetic Helicity Estimation by a Footpoint Tracking Method during a Flux Emergence

  • Choe, Gwang Son;Yi, Sibaek;Jang, Minhwan;Jun, Hongdal;Song, Inhyuk
    • The Bulletin of The Korean Astronomical Society
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    • v.43 no.2
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    • pp.58.2-58.2
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    • 2018
  • Theoretically, the magnetic helicity transport flux through the solar surface into the upper atmosphere can be estimated indefinitely precisely by magnetic field footpoint tracking if the observational resolution is infinitely fine, even with magnetic flux emergence or submergence. In reality, the temporal and spatial resolutions of observations are limited. When magnetic flux emerging or submerging, the footpoint velocity goes to infinity and the normal magnetic field vanishes at the polarity inversion line. A finite observational resolution thus generates a blackout area in helicity flux estimation near the polarity inversion line. It is questioned how much magnetic helicity is underestimated with a footpoint tracking method due to the absence of information in the blackout area. We adopt the analytical models of Gold-Hoyle and Lundquist force-free flux ropes and let them emerging from below the solar surface. The observation and the helicity integration can start at different emerging stages of the flux rope, i.e., the photospheric plane initially cuts the flux rope at different levels. We calculate the magnetic helicity of the flux rope below the photospheric level, which is eventually to emerge, except the helicity hidden in the region to be swept by the blackout area with different widths. Our calculation suggests that the error in the integrated helicity flux estimate is about half of the real value or even larger when small scale magnetic structures emerge into the solar atmosphere.

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Pose Estimation of a Cylindrical Object for an Inspection Robot (검사용 로봇을 위한 원기둥형 물체의 자세 추정 방법)

  • 정규원
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.8-15
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    • 2003
  • The cylindrical object such as a water pipe or an oil pipeline are widely used in the infrastructure. Those pipes should be inspected periodically by human or a robot. However, since there is no edge or vertex in the pipe, it is very difficult for the robot to navigate along the pipe. In this paper in order to guide the robot along the axis of the pipe, an algorithm which find the axis using the measured range data from the robot to the pipe wall is developed The algorithm is verified using both the simulated range data and the measured one.

System identification and admittance model-based nanodynamic control of ultra-precision cutting process (다이아몬드 터닝 머시인의 극초정밀 절삭공정에서의 시스템 규명 및 제어)

  • 정상화;김상석;오용훈
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1352-1355
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    • 1996
  • The control of diamond turning is usually achieved through a laser-interferometer feedback of slide position. If the tool post is rigid and the material removal process is relatively static, then such a non-collocated position feedback control scheme may surface. However, as the accuracy requirement gets tighter and desired surface contours become more complex, the need for a direct tool-tip sensing becomes inevitable. The physical constraints of the machining process prohibit any reasonable implementation of a tool-tip motion measurement. It is proposed that the measured force normal to the face of the workpiece can be filtered through an appropriate admittance transfer function to result in the estimated depth of cut. This can be compared to the desired depth of cut to generate the adjustment control action in addition to position feedback control. In this work, the design methodology on the admittance model-based control with a conventional controller is presented. The recursive least-squares algorithm with forgetting factor is proposed to identify the parameters and update the cutting process in real time. The normal cutting forces are measured to identify the cutting dynamics in the real diamond turning process using the precision dynamometer. Based on the parameter estimation of cutting dynamics and the admittance model-based nanodynamic control scheme, simulation results are shown.

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Critical Current Degradation Analysis in HTS Pancake Coil due to Self Field Effects

  • Nah, Wan-Soo;Joo, Jin-Ho;Yoo, Jai-Moo
    • Progress in Superconductivity
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    • v.1 no.1
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    • pp.68-72
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    • 1999
  • Since the discovery of high Tc superconductors, great efforts have been focused to develop high performance HTS magnets for the ultimate applications to power system devices. Magnet designers, however, have had difficulties in the estimation of the maximum operating current of the designed magnet from the tested short sample data, due to the degradation of the critical current density in the magnet. Similar story applies to the HTS electrical bus bar. It has been found that the critical current of Bi-2223 stacked tapes is much less than the total summation of critical currents of each tape, which is mainly attributed to the self magnetic fields. Furthermore, since the critical current degradation of Bi-2223 tape is greater in the normal magnetic field (to the tape surface) than in the parallel one, detailed magnetic field configurations are required to reduce the self field effects. In this paper, we calculate the self field effects of a stacked conductor, defining self field factors of normal and parallel magnetic fields to the tape surface. Finally, the critical current degradations in the HTS magnet are explained by the introduced self field factors of the stacked conductor.

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Mechanical Analysis of Macro-Hexagon Porous Dental Implant Using Selective Laser Melting Technique (SLM법으로 매크로 육각다공질 구조를 부여한 치과 임플란트의 역학 분석)

  • Kim, Bu-Sob;Choi, Sung-Min
    • Journal of Technologic Dentistry
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    • v.33 no.1
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    • pp.55-61
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    • 2011
  • Purpose: In this study, FEM(Finite Element Method) and bending strength test was conducted using normal implant and porous implant for the mechanical estimation of porous dental implant made by SLM method. Methods: Mechanical characteristics of PI(porous implant) and NI(normal implant) applied distributed loads(200N, 500N) were observed through FEM analysis. And each bending strength was gotten through bending test using MTS(Mechanical Test System, Instron 8871). Results: The result of FEM analysis was observed that stress difference between upper and surface of PI was 12 times, while NI was 2 times. The result of bending test was observed that bending strength of PI was lower than NI. we made a decision about this result that cross-sectional area of NI was larger than the PI. Conclusion: The stress shielding ability of porous implant was better than normal implant through result of FEM analysis. And bending strength of porous implant was lower than NI. We think that cause of this result was difference of cross-sectional area.

Study on the direct approach to reinitialization in using level set method for simulating incompressible two-phase flows (비압축성 2 상유동의 모사를 위한 level set 방법에서의 reinitialization 직접 접근법에 관한 연구)

  • Cho, Myung-H.;Choi, Hyoung-G.;Yoo, Jung-Y.
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.568-571
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    • 2008
  • The computation of moving interface by the level set method typically requires reinitializations of level set function. An inaccurate estimation of level set function ${\phi}$ results in incorrect free-surface capturing and thus errors such as mass gain/loss. Therefore, accurate and robust reinitialization process is essential to the free-surface flows. In the present paper, we pursue further development of the reinitialization process, which evaluates directly level set function ${\phi}$ using a normal vector in the interface without solving the re-distancing equation of hyperbolic type. The Taylor-Galerkin approximation and P1P1splitting FEM are adopted to discretize advection equation of the level set function and the Navier-Stokes equation, respectively. Advection equation of free surface and re-initialization process are validated with benchmark problems, i.e., a broken dam flow and time-reversed single vortex flow. The simulation results are in good agreement with the existing results.

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Study on the Solution of Reinitialization Equation for Level Set Method in the Simulation of Incompressible Two-Phase Flows (비압축성 2 상유동의 모사를 위한 Level Set 방법의 Reinitialization 방정식의 해법에 관한 연구)

  • Cho, Myung-Hwan;Choi, Hyoung-Gwon;Yoo, Jung-Yul
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.10
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    • pp.754-760
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    • 2008
  • Computation of moving interface by the level set method typically requires the reinitialization of level set function. An inaccurate estimation of level set function $\phi$ results in incorrect free-surface capturing and thus errors such as mass gain/loss. Therefore, an accurate and robust reinitialization process is essential to the simulation of free-surface flows. In the present paper, we pursue further development of the reinitialization process, which evaluates level set function directly using a normal vector on the interface without solving there-distancing equation of hyperbolic type. The Taylor-Galerkin approximation and P1P1 splitting/SUPG (Streamline Upwind Petrov-Galerkin) FEM are adopted to discretize advection equation of the level set function and the incompressible Navier-Stokes equation, respectively. Advection equation and re-initialization process of free surface capturing are validated with benchmark problems, i.e., a broken dam flow and timereversed single vortex flow. The simulation results are in good agreement with the existing results.

Probabilistic Analysis of the Stability of Soil Slopes (사면안정의 확률론적 해석)

  • Kim, Young Su
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.8 no.3
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    • pp.85-90
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    • 1988
  • A probabilistic model for the failure in a homogeneous soil slope is presented. The Safety of the slope is measured through its probability of failure rather than the customary factor of safety. The safety margin of slope failure is assumed to follow a normal distribution. Sources of uncertainties affecting characterization of soil property in a homogeneous soil layer include inherent spatial variability., estimation error from insufficient samples, and measurement errors. Uncertainties of the shear strength-along potential failure surface are expressed by one-dimensional random field models. The rupture surface, created at toe of a soil slope, has been considered to propagate towards the boundary along a path following an exponential (log-spiral) law. Having derived the statistical characteristics of the rupture surface and of the forces which act along it, the probability of failure of the slope was found. Finally the developed procedure has been applied in a case study to yield the reliability of a soil slope.

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A Study on Residual stress at Cutting work (절삭가공시 잔류응력에 관한 연구)

  • 주호윤
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.3
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    • pp.111-117
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    • 1997
  • The sudden-stop apparatus is made to measure the residual stress of the infinitesimal area at the turning work surface by using the X-ray stress apparatus. This study is trued to make the cutting work the instantaneous stopping state in the normal working state. The behaviour of work material near the tool is estimated. The estimation method is that the distribution of residual stress can be also measured. The object is to clarify and control the mechanism to leave the adequate stress of the finishing surface. It's beginning is due to observe the occurrence state of the residual stress at the cutting work. The result obtained by this study is as follows. The chips are not separated from the work materials at all the cutting experiments of built-up edges or the shearing areas etc. which can be precisely observed by using the sudden-stop apparatus. The strain of movable system which can be seen at the part of working layer means the size of strain. This experiment proves that the working strain should be lessened to make the size of strain control the residual stress happened at the cutting surface.

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