• Title/Summary/Keyword: Surface conditions

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A Measure for Evaluating the Effect of Blocking in Response Surface Designs Using Cuboidal Regions (입방형 영역을 사용한 반응표면계획에서 블록효과를 평가하기 위한 측도)

  • 박상현;장대흥
    • Journal of Korean Society for Quality Management
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    • v.27 no.1
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    • pp.59-79
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    • 1999
  • The fitting of a response surface model and the subsequent exploration of the response surface are usually based on the assumption that the experimental runs are carried out under homogeneous conditions. This, however, may be quite often difficult to achieve in many experiments. To control such an extraneous source of variation, the response surface design should be arranged in several blocks within which homogeneity of conditions can be maintained. In this case, when fitting a response surface model, the least squares estimates of the model's parameters and the prediction variance will generally depend on how the response surface design is blocked. That is, the choice of a blocking arrangement for a response surface design can have a considerable effect on estimating the mean response and on the size of the prediction variance. In this paper, we propose a measure for evaluating the effect of blocking of response surface designs using cuboidal regions.

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The Surface Roughness of Aluminium Material according to Cutting Conditions in the CNC Lathe Working (CNC 선반가공(旋盤加工)에서 절삭조건(切削條件)에 따른 알루미늄의 표면(表面)거칠기 변화(變化))

  • Kim, Tae-Wook;Son, Ki-Dong
    • Journal of the Korean Society of Industry Convergence
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    • v.5 no.3
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    • pp.201-208
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    • 2002
  • The machine tool which operates by hand is replacing by CNC machine tool to improve the quality of the product and the productivity in modem mechanic industry. The precision of machine part is influenced greatly the surface roughness by cutting condition of machine tool. So this study was performed to examine the aluminium surface roughness of section according to change of strength rating, nose radius, cutting speed, using live center. The results of this study are as follows; 1. In the case of 56mm diameter of test piece(length is below triple of diameter), whether establish the live center or not, doesn't influence to the surface roughness, and it is possible to make product without the live center. 2. The average surface roughness of 42mm diameter(length is quadruple of diameter) is similar to the 56mm diameter in the cutting condition of nose radius 0.8mm and cutting speed 140mm/min, but there are increases and differences in other cutting conditions. 3. In the case of test piece length more 70m/min(140m/mm) and nose radius improved greatly using the live center. 4. In the case of test piece length is quintuple of diameter, the nose radius must choose big tool and increase the cutting speed in preference live center establishment availability to improve that is surface roughness. Conclusively, if aluminum test piece length is fewer than triple of diameter, can process without establishing live center. If aluminum test piece length is more than quintuple of diameter, cutting conditions to improve surface roughness are (1) cutting speed (2) nose radius (3) whether the live center uses or not.

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Surface Polarity Dependent Solid-state Molecular Biological Manipulation with Immobilized DNA on a Gold Surface

  • Lee, Jiyoung;Kim, Jeong Hee
    • International Journal of Oral Biology
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    • v.37 no.4
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    • pp.181-188
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    • 2012
  • As the demand for large-scale analysis of gene expression using DNA arrays increases, the importance of the surface characterization of DNA arrays has emerged. We compared the efficiency of molecular biological applications on solid-phases with different surface polarities to identify the most optimal conditions. We employed thiol-gold reactions for DNA immobilization on solid surfaces. The surface polarity was controlled by creating a self-assembled monolayer (SAM) of mercaptohexanol or hepthanethiol, which create hydrophilic or hydrophobic surface properties, respectively. A hydrophilic environment was found to be much more favorable to solid-phase molecular biological manipulations. A SAM of mercaptoethanol had the highest affinity to DNA molecules in our experimetns and it showed greater efficiency in terms of DNA hybridization and polymerization. The optimal DNA concentration for immobilization was found to be 0.5 ${\mu}M$. The optimal reaction time for both thiolated DNA and matrix molecules was 10 min and for the polymerase reaction time was 150 min. Under these optimized conditions, molecular biology techniques including DNA hybridization, ligation, polymerization, PCR and multiplex PCR were shown to be feasible in solid-state conditions. We demonstrated from our present analysis the importance of surface polarity in solid-phase molecular biological applications. A hydrophilic SAM generated a far more favorable environment than hydrophobic SAM for solid-state molecular techniques. Our findings suggest that the conditions and methods identified here could be used for DNA-DNA hybridization applications such as DNA chips and for the further development of solid-phase genetic engineering applications that involve DNA-enzyme interactions.

Thermohydrodynamic Lubrication Analysis of Surface-Textured Parallel Slider Bearing: Effect of Dimple Depth (Surface Texturing한 평행 슬라이더 베어링의 열유체윤활 해석: 딤플 깊이의 영향)

  • Park, TaeJo;Kim, MinGyu
    • Tribology and Lubricants
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    • v.33 no.6
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    • pp.288-295
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    • 2017
  • In order to improve the efficiency and reliability of the machine, the friction should be minimized. The most widely used method to minimize friction is to maintain the fluid lubrication state. However, we can reduce friction only up to a certain limit because of viscosity. As a result of several recent studies, surface texturing has significantly reduced the friction in highly sliding machine elements, such as mechanical seals and thrust bearings. Thus far, theoretical studies have mainly focused on isothermal/iso-viscous conditions and have not taken into account the heat generation, caused by high viscous shear, and the temperature conditions on the bearing surface. In this study, we investigate the effect of dimple depth and film-temperature boundary conditions on the thermohydrodynamic (THD) lubrication of textured parallel slider bearings. We analyzed the continuity equation, the Navier-Stokes equation, the energy equation, and the temperature-viscosity and temperature-density relations using a computational fluid dynamics (CFD) code, FLUENT. We compare the temperature and pressure distributions at various dimple depths. The increase in oil temperature caused by viscous shear was higher in the dimple than in the bearing outlet because of the action of the strong vortex generated in the dimple. The lubrication characteristics significantly change with variations in the dimple depths and film-temperature boundary conditions. We can use the current results as basic data for optimum surface texturing; however, further studies are required for various temperature boundary conditions.

Development of the Direct Boundary Element Method for Thin Bodies with General bBundary Conditions (일반 경계 조건을 가진 얇은 물체에 대한 직접 경계 요소법의 개발)

  • 이강덕;이덕주
    • Journal of KSNVE
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    • v.7 no.6
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    • pp.975-984
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    • 1997
  • A direct boundary element method (DBEM) is developed for thin bodies whose surfaces are rigid or compliant. The Helmholtz integral equation and its normal derivative integral equation are adoped simultaneously to calculate the pressure on both sides of the thin body, instead of the jump values across it, to account for the different surface conditions of each side. Unlike the usual assumption, the normal velocity is assumed to be discontinuous across the thin body. In this approach, only the neutral surface of the thin body has to be discretized. The method is validated by comparison with analytic and/or numerical results for acoustic scattering and radiation from several surface conditions of the thin body; the surfaces are rigid when stationary or vibrating, and part of the interior surface is lined with a sound-absoring material.

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A study on micro patterning on the surface of glass substrate using femtosecond laser (펨토초 레이저를 이용한 유리 표면의 미세구조 생성에 관한 연구)

  • 최지연;장정원;김재구;신보성;장원석;황경현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.640-643
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    • 2003
  • We present investigations of the surface micromachining for transparent glass substrate, e.g. soda lime glass using tightly focused 800nm Ti:sapphire femtosecond laser. In this study, experiment conditions such as laser intensity, scanning speed, focus position were controlled as variable parameters to decide optimal machining conditions. This study shows clearly that laser intensity and scanning speed are dominant factors for good surface morphology. Using the optimal conditions, grooves with 50${\mu}{\textrm}{m}$ line width were fabricated on glass substrate and their surface morphologies were investigated from SEM image.

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Machining Optimization of Al7075-T0 Turning Process Considering Surface Roughness and Cutting Forces (표면거칠기와 절삭력을 고려한 Al7075-T0 선삭가공 최적화)

  • Jeong, Ji-Hoon;Kim, Jeong-Suk;Kim, Pyeong-Ho;Koo, Joon-Young;Im, Hak-Jin;Lee, Jong-Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.842-847
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    • 2012
  • The Response Surface Method(RSM) is used as optimal design technique of experimental conditions. In Al7075-T0 turning operation, the principle cutting force and the Center-line averaged roughness are measured to optimize machining process. In variation of feed, depth of cut and cutting speed, three cutting parameters are evaluated. The optimal cutting conditions of Al7075-T0 turning are suggested by RSM. As a main result, feed is the dominant cutting parameter in this turning process considering surface roughness and cutting force.

Coupled effects of electrical polarization-strain gradient on vibration behavior of double-layered flexoelectric nanoplates

  • Barati, Mohammad Reza
    • Smart Structures and Systems
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    • v.20 no.5
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    • pp.573-581
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    • 2017
  • A vibrating double-layered nanoscale piezoelectric plate is developed accounting for the flexoelectricity and surface effects. The flexoelectricity is due to the coupling between electrical polarization and strain gradient. Applying Hamilton's principle, the governing equations and related boundary conditions are derived. Assuming suitable approximate functions, the governing equations are numerically solved for simply-supported and clamped boundary conditions. Obtained results indicate that both the flexoelectricity and surface effects possess notable impact on the vibration frequencies of the system. Only flexoelectricity yields a considerable difference between the present model and previous investigations on conventional piezoelectric nanoplates. Generally, a parametric study has been performed to examine the effects of surface elasticity, flexoelectricity, applied electric voltage, interlayer stiffness, geometrical parameters and boundary conditions on vibration frequencies of piezoelectric nanoplates.

Research on Die Machining using 3D Printing and CAM System (3D 프린팅시스템과 CAM시스템을 활용한 금형가공에 관한 연구)

  • Han, Kyu-Taek
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.91-98
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    • 2014
  • The purpose of this research is to investigate optimum machining conditions to improve the quality of die using the CAD/CAM system(Power Shape/Power Mill) and 3D printing. Surface roughness is widely used as an index for processing degree of accuracy. The Power Shape was used to model the shape of product. And the model shape is confirmed by 3D printing system(BFB-3000). Also, tool path and NC-codes were generated using Power Mill. Finally, the product was cut using CNC machine(NBS-2025). The cutting time and surface roughness were measured by measuring instrument. And then this process was repeated by changing the conditions to find optimal machining conditions. The surface roughness behavior with regard to specific factors were analyzed. Through this study, the optimal machining condition can be obtained.