• Title/Summary/Keyword: Surface conditions

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EFFECTS OF CURRENT DENSITY AND ETCHING TIME ON ETCHING DEPTH AND SURFACE ROUGHNESS OF NI-CR-BE ALLOY (전류밀도와 식각시간이 니켈-크롬-베릴륨 합금의 식각깊이와 표면조도에 미치는 영향)

  • Jeong Seong-Kweon;Jeon Young-Chan;Jeong Chang-Mo;Lim Jang-Seop
    • The Journal of Korean Academy of Prosthodontics
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    • v.40 no.4
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    • pp.323-334
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    • 2002
  • The purpose of this study is to investigate which current densities and etching times will result in an optimal etching depth and surface roughness when an Ni-Cr-Be alloy is etched with 30% perchloric acid($HClO_4$). For this study, observations were made by means of an optical three-dimensional surface roughness measuring machine and a scanning electron microscope. The etchings took place under the following conditions using current densities of $300mA/cm^2\;450mA/cm^2,\;600mA/cm^2$ and $750mA/cm^2$, and using etching time of three, five, six, seven and nine minutes. Under the conditions, the experiments reached the following conclusions. 1. When the current density is above $450mA/cm^2$ and the etching time is longer than five minutes, the etching depth increased as the current density and etching time increased. And the surface roughness was significantly influenced by the interaction of the current density and etching time. 2. Under the etching conditions of $600mA/cm^2$ and five minutes, the optimal etching depth for a resin cement space and the highest surface roughness for mechanical retention were obtained. The etching depth and surface roughness were $32.86{\mu}m$ and $7.90{\mu}m$, respectively. 3. Observations under the scanning electron microscope showed that both the corrosion at the grain boundary and the corrosion within the grain occurred on the etched surface. It was also observed that the corrosion at the grain boundary became more severe as the current density and etching time increased. In addition. at higher current densities and longer etching times general corrosion appeared.

PROBABILITY DISTRIBUTION OF SURFACE WAVE SLOPE DERIVED USING SUN GLITTER IMAGES FROM GEOSTATIONARY METEROLOGICAL SATELLITE AND SURFACE VECTOR WINDS FROM SCATTEROMETERS

  • Ebuchi, Naoto;Kizu, Shoichi
    • Proceedings of the KSRS Conference
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    • 2002.10a
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    • pp.615-620
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    • 2002
  • Probability distribution of the sea surface slope is estimated using sun glitter images derived from visible radiometer on Geostationary Meteorological Satellite (GMS) and surface vector winds observed by spaceborne scatterometers. The brightness of the visible images is converted to the probability of wave surfaces which reflect the sunlight toward GMS in grids of 0.25 deg $\times$ 0.25 deg. Slope and azimuth angle required for the reflection of the sun's ray toward GMS are calculated for each grid from the geometry of GMS observation and location of the sun. The GMS images are then collocated with surface wind data observed by three scatterometers. Using the collocated data set of about 30 million points obtained in a period of 4 years from 1995 to 1999, probability distribution function of the surface slope is estimated as a function of wind speed and azimuth angle relative to the wind direction. Results are compared with those of Cox and Munk (1954a, b). Surface slope estimated by the present method shows narrower distribution and much less directivity relative to the wind direction than that reported by Cox and Munk. It is expected that their data were obtained under conditions of growing wind waves. In general, wind waves are not always developing, and slope distribution might differ from the results of Cox and Munk. Most of our data are obtained in the subtropical seas under clear-sky conditions. This difference of the conditions may be the reason for the difference of slope distribution.

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Surface-shape Processing Characteristics and Conditions during Trajectory-driven Fine-particle injection Processing (궤적 구동 미세입자 분사가공 시 표면 형상 가공 특성 및 가공 조건)

  • Lee, Hyoung-Tae;Hwang, Chul-Woong;Lee, Sea-Han;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.19-26
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    • 2021
  • In fine-particle injection processing, hard fine particles, such as silicon carbide or aluminum oxide, are injected - using high-pressure air, and a small amount of material is removed by applying an impact to the workpiece by spraying at high speeds. In this study, a two-axis stage device capable of sequence control was developed to spray various shapes, such as circles and squares, on the surface during the micro-particle jetting process to understand the surface-shape micro-particle-processing characteristics. In the experimental device, two stepper motors were used for the linear movement of the two degree-of-freedom mechanism. The signal output from the microcontroller is - converted into a signal with a current sufficient to drive the stepper motor. The stepper motor rotates precisely in synchronization with the pulse-signal input from the outside, eliminating the need for a separate rotation-angle sensor. The major factors of the processing conditions are fine particles (silicon carbide, aluminum oxide), injection pressure, nozzle diameter, feed rate, and number of injection cycles. They were identified using the ANOVA technique on the design of the experimental method. Based on this, the surface roughness of the spraying surface, surface depth of the spraying surface, and radius of the corner of the spraying surface were measured, and depending on the characteristics, the required spraying conditions were studied.

Transparent and Superhydrophobic Films Prepared by Polydimethylsiloxane-Coated Silica nanoparticles

  • Park, Eun Ji;Sim, Jong Ki;Jeong, Myung-Geun;Kim, Young Dok;Lim, Dong Chan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.218-218
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    • 2013
  • We report a simple and cost-effective method to fabricate transparent superhydrophobic surface on various substrates. The surface was fabricated by coating hydrophobic PDMS (polydimethylsiloxane) film on the silica nanoparticle and subsequent fixing of the hydrophobic silica nanoparticles onto substrates. The water contact angle for the prepared surface was determined to be over $150^{\circ}$, whichindicates that the surface is highly repellent to water. The hierarchical structure and roughness of the surface were examined by scanning electron microscopy (SEM) and atomic force microscopy (AFM). Additionally, transparency of the prepared surface was measured with UV-VIS spectrometer. The transmittance of the superhydrophobic surface was ~80%, which is lower than that without PDMS-coated silica by only 5 to 10%. It is also notable that the superhydrophobic surface fully recovers its original transmittance after self-cleaning process. Also the PDMS coating is stable under a wide range of pH conditions, UV radiation and salinity conditions, which is essential for the practical use. Moreover, our fabrication method is applicable in large scale production.

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A Study on the Optimization of Cylindrical Lapping Process for Engineering Fine-Ceramics $(Al_{2}O_{3})$ by Response Surface Methodology (반응표면분석법에 의한 화인세라믹스$(Al_{2}O_{3})$ 원통래핑의 최적화에 관한 연구)

  • 김정두;최민석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.856-865
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    • 1994
  • Cylindrical fine-ceramics, $Al_{2}O_{3}$, was lapped on its outer surface by vibrational lapping unit manufactured in the laboratory. Cylindrical lapping of fine-ceramics is necessarily be characterized and optimized because its process as other finishing methods is time-spending and, so, inefficient one, and because it is very complicated and random process affected by numerous factors in itself and in its environment. In this study, an efficient experimental approach, experimental design method, was used to analyze characteristics of the cylindrical lapping of fine-ceramics, $Al_{2}O_{3}$, and response surface methodology(RSM) to find out the optimal variables combination for the maximum improvement of surface roughness($R_a$). From the final surface roughness point of view in the given lapping conditions, a stationary point or optimal lapping conditions as well as the possible maximum improvement of surface roughness($R_a$) was predicted.

Study on Prediction of Surface Roughness in Hard Turning by Cutting Force (절삭력에 의한 하드터닝의 표면조도 예측에 관한 연구)

  • 이강재;양민양;하재용;이창호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1768-1771
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    • 2003
  • Hard turning replaces grinding for finishing process with expectations of higher productivity and demanded surface quality. Especially for the surface roughness as surface quality demanded in finishing process of hard turning, know-how of machining characteristics of hardened materials by cutting force analysis should be accumulated in company with achievement of precision of elements and high stiffness design technology in hard turning. Considering chip formation mechanism of hardened materials, adequate cutting conditions are selected for machining experiments and cutting forces are measured according to cutting conditions. Increase of cutting forces especially thrust force and increase of dynamic instability could occur in hard turning. Analysis of dynamic characteristics of the cutting forces is executed to investigate relation between dynamic instability and surface roughness in hard turning. Investigation on effects of relative motion of machining system generated by vibration due to dynamic instability shows that ultimate surface roughness could be predicted considering relative motion of machining system with geometrical surface roughness.

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Determination of active failure surface geometry for cohesionless backfills

  • Altunbas, Adlen;Soltanbeigi, Behzad;Cinicioglu, Ozer
    • Geomechanics and Engineering
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    • v.12 no.6
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    • pp.983-1001
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    • 2017
  • The extent by which economy and safety concerns can be addressed in earth retaining structure design depends on the accuracy of the assumed failure surface. Accordingly, this study attempts to investigate and quantify mechanical backfill properties that control failure surface geometry of cohesionless backfills at the active state for translational mode of wall movements. For this purpose, a small scale 1 g physical model study was conducted. The experimental setup simulated the conditions of a backfill behind a laterally translating vertical retaining wall in plane strain conditions. To monitor the influence of dilative behavior on failure surface geometry, model tests were conducted on backfills with different densities corresponding to different dilation angles. Failure surface geometries were identified using particle image velocimetry (PIV) method. Friction and dilation angles of the backfill are calculated as functions of failure stress state and relative density of the backfill using a well-known empirical equation, making it possible to quantify the influence of dilation angle on failure surface geometry. As a result, an empirical equation is proposed to predict active failure surface geometry for cohesionless backfills based on peak dilatancy angle. It is shown that the failure surface geometries calculated using the proposed equation are in good agreement with the identified failure surfaces.

Effect of O2, CO, and NO on the Surface Segregation in a Rh50Pd50 Bulk Crystal and a comparison to Rh50Pd50 Nanoparticles

  • Park, Mi-Ta;Grass, Michael E.;Aksoy, Funda;Zhang, Yawen;Liu, Zhi;Mun, Bong-Jin S.
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.08a
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    • pp.84-84
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    • 2010
  • We present an in-situ study of the interaction of a bimetallic Rh50Pd50 bulk crystal with O2, CO, and NO using ambient pressure x-ray photoelectron spectroscopy and compare it to results for 10 nm nanoparticles with the same overall composition. The surface of the bulk crystal has less Rh present under both oxidizing and reducing conditions than the nanoparticles under identical conditions. Segregation and oxidation/reduction proceeds quicker and at lower temperature for nanoparticles than for the bulk crystal. The near surface of the Rh50Pd50 bulk crystal after high temperature vacuum annealing is ca. 9% Rh measured by XPS. Heating in 0.1 Torr O2 to $350^{\circ}C$ increases the Rh surface composition to ca. 40%. The surface can then be reduced by heating in H2 at $150^{\circ}C$, leading to a reduced surface of 30% Rh. Titration of CO from this Rh-rich surface proceeds at a much lower pressure than on the Rh-deficient starting surface.

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Influence of Punch Nose Radius on the Surface Expansion (펀치 노우즈의 곡률반경이 표면확장에 미치는 영향)

  • Min, K.H.;Jayasekara, V.R.;Hwang, B.B.;Jang, D.H.
    • Transactions of Materials Processing
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    • v.16 no.8
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    • pp.582-589
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    • 2007
  • This paper is related to an analysis on the surface expansion in backward can extrusion process using spherical punches. It is generally known that the backward can extrusion process usually experiences severe normal pressure and heavy surface expansion. This is a reason why the backward can extrusion process is one of most difficult operations among many forging processes. Different punch nose radii have been applied to the simulation to investigate the effect of punch nose radius on the surface expansion, which is a major effort in this study. AA 2024 aluminum alloy is selected as a model material for investigation. Different frictional conditions have also been selected as a process parameter. The pressure applied on the punch has been also investigated since heavy surface expansion as well as high normal pressure on the tool usually leads to severe tribological conditions along the interface between material and tool. The simulation results are summarized in terms of surface expansion at different reduction in height, deformation patterns including strain distributions and maximum pressure exerted on the workpiece and punch, the effect of punch nose radius and the frictional condition on the surface expansion and the location and magnitude of maximum pressure exerted, respectively.

Evaluation of a Rapid Sand Filter with Surface Wash and Backwash Conditions (정수장 급속여과지 역세척 수위변화와 시간에 따른 세척 효율 평가)

  • Jung, Yong-Jun;Min, Kyung-Sok
    • Journal of Korean Society on Water Environment
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    • v.20 no.6
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    • pp.652-656
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    • 2004
  • Both surface wash and backwash are considered as one of the most important methods that can improve the filtration efficiency in the existing water treatment plant. This study has mainly focused on the improvement of filtering efficiency by controlling surface wash and backwash time, and water level before backwash (when drained up to the trough, when drained up to 10 cm above filter bed, and when drained below 10 cm filter bed). Filtration efficiency was shown a little bit of differences depending on the operating conditions like surface wash injection pressure, the distance control between filter bed and the facility, and the types of surface wash. When the water level before backwash was reached up to 10 cm below filter bed after draining, however, the filtration velocity and the turbidity removal efficiency in the filter bed was improved. When the surface wash followed by backwash is longer, it showed a similar result. Because the proper adjustment of surface washing time makes filtration efficiency higher, therefore, it is necessary to set up the backwash time moderately.