• 제목/요약/키워드: Surface Shape

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원형빌렛으로부터 타원단면 및 S단면 가진제품의 압출가공의 DEFORM-3DTM에 의 한 비틀림 해석 비교 (A Comparision of the Twisting of Extrusion of Elliptical Shape with that of S shape from Round Billet by DEFORM-3DTM Software)

  • 김진훈;김한봉;진인태
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.136-139
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    • 1997
  • Applications of commercial software DEFORM-3DTM for 3-D simulation in extrusion process are developed for the analysis of twisting of extruded products. Because the elliptical shape has at least one line symmetry, the twisting is not occured during the extrusion. But, the results of extrusion simulation of the elliptical shape show that the twisted boundary of the die surface makes the material inside die surface rotate with the constant angular velocity. Otherwise, the simulation results of the S shaped product show that the twisting can be occured by the only 180$^{\circ}$rotation symmetry of S shape without no line symmetry and show that the angular velocity increases by the only 180$^{\circ}$rotation symmetry without no twisted die surface between on the die entrance section and on the die exit section. The results of the analysis show that the angular velocity of the extruded product changes with die length and friction condition.

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복합재 하니콤 코어의 형상가공 특성에 관한 실험적 연구 (Experimental Study on Shape Machining Characteristics of Composite Honeycomb Core)

  • 한승우;김해지
    • 한국기계가공학회지
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    • 제13권4호
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    • pp.28-35
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    • 2014
  • A composite honeycomb core is widely used for lightweight aircraft materials. However, the composite honeycomb core coupled with metal-cutting machining processes does not make a very good match. This paper describes an experimental study of the shape-machining characteristics of a composite honeycomb core, in which a five-axis gantry machine is used. The experimental conditions of the offset allowance, tooling condition and feed rate were applied. The shape machining characteristics of a flat surface, a vertical surface, and a concave surface are evaluated by comparing the machining shape and burr characteristics.

FDM에서 주사량 변화가 쾌속조형물의 표면거칠기에 미치는 영향 (Influence of Injection Amount Variation on Surface Roughness at FDM)

  • 하만경;전재억
    • 동력기계공학회지
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    • 제6권2호
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    • pp.54-59
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    • 2002
  • The principle of the FDM(fused deposition modeling) process is based on the layer by layer manufacturing technology, like other RP(rapid prototyping) process. In the FDM process, each layer may have different shape. Therefore, the built model may have stairs shape on its surface. This stairs shape is one of the serious problems in the FDM process. Thus in this study, cube models and spherical models were fabricated by FDM process to investigate the influence of injection amount on surface roughness. Models with various road width were also built to investigate the influence of road width on surface roughness. Surface roughness of the models was measured and analyzed. The result obtained in this study are expected to help selecting the part build orientation for optimum surface roughness.

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셸 형상의 3차원 폐곡면상에서 추출된 점데이터군으로부터 중립곡면 계산에 관한 연구 (A Study on Medial Surface Extraction from Point Samples on 3D Closed Surfaces in Shell Shapes)

  • 우혁제
    • 한국CDE학회논문집
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    • 제15권1호
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    • pp.33-42
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    • 2010
  • In this study, new medial surface calculation methods using Voronoi diagrams are investigated for the point samples extracted on closed surface models. The medial surface is defined by the closure of all points having more than one closest point on the shape boundary. It is a one of essential geometric information in 3D and can be used in many areas such as 3D shape analysis, dimension reduction, freeform shape deformation, image processing, computer vision, FEM analysis, etc. In industrial parts, the idealized solid parts and shell shapes including sharp edges and vertices are frequently used. Other medial surface extraction methods using Voronoi diagram have inherent separation and branch problems, so that they are not appropriate to the sharp edged objects and have difficulties to be applied to industrial parts. In addition, the branched surfaces on sharp edges in shell shapes should be eliminated to obtain representative medial shapes. In order to avoid separation and branch problems, the new approach by analyzing the shapes and specially sampling on surfaces has been developed.

니티놀 형상기억합금의 표면 거칠기 향상 및 미세 버 제거를 위한 마이크로 전해연마의 가공특성 분석 (A Study for Improving Surface Roughness and Micro-deburring Effect of Nitinol Shape Memory Alloy by Electropolishing)

  • 신민정;백승엽;이은상
    • 한국공작기계학회논문집
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    • 제16권6호
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    • pp.49-54
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    • 2007
  • Electropolishing, the anodic dissolution process without contact with tools, is a surface treatment method to make a surface planarization using an electrochemical reaction with low current density. Nitinol is a metal alloy composed of Ni and Ti around 50% respectively which has shape memory effect. Nitinol can be put various applications which require purity and high pricision surface of products. The aim of this study is to investigate the characteristic of electropolishing effect for nitinol workpieces. In order to analyze the characteristics of electropolishing effect, surface roughness and micro-burr size were measured in terms of machining conditions such as current density, machining time and electrode gap. The tendencies about improvement of surface roughness and deburring effect by electropolishing for nitinol workpieces were determined.

미세입자 분사가공 시 표면 조건 변화에 따른 가공 표면 형상 분석 (Analysis of Machined Surface Morphology According to Changes of Surface Condition in Micro Particle Blasting)

  • 최성윤;황철웅;권대규
    • 한국기계가공학회지
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    • 제17권5호
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    • pp.70-75
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    • 2018
  • This study analyzes the change of Al 6061-T6 specimen surface shape when undergoing microparticle spraying and analyzes the influence of factors on the experiment. Fine particle spraying is applied to the specimen and the surface shape of the processed surface is measured through a surface shape measuring device. The measured data was analyzed by the ANOVA method to investigate the effect of factors such as particle, nozzle diameter, pressure, injection height, and injection time on the injection depth and injection diameter.

Discontinuous Surface Profile measurement using Wavelength Scanning Interferometer(WSI)

  • Kang, Chul-Goo;Cho, Hyoung-Suck;Lee, Jae-Yong;Hahn, Jae-Won
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.127.4-127
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    • 2001
  • Inspection and shape measurement of three-dimensional objects are widely needed in industries for quality monitoring and control. A number of visual or optical technologies have been successfully applied to measure three dimensional surfaces. Especially, the shape measurement using an interferometric principle becomes a successful methodology. However, those conventional interferometric methods to measure surface profile have an inherent shortcoming, namely 2∏ ambiguity problem. The problem inevitably happens when the object to be measured has discontinuous shape due to the repetition of interferometric signal with phase period of 2∏. Therefore, in this paper, we choose as a shape measuring method, ...

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정확한 돌출 형상의 표현을 위한 변위매핑 (Displacement Mapping for the Precise Representation of Protrusion)

  • 유병현;한순흥
    • 한국정보과학회논문지:시스템및이론
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    • 제33권10호
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    • pp.777-788
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    • 2006
  • 물체의 표면에 돌출된 형상을 실시간으로 표현하는 변위매핑 방법에 대하여 설명한다. 기존의 이미지 기반 변위매핑 방법이 기준면에서 함몰된 형상만을 표현할 수 있는 것과 달리, 기준면에서 수직방향으로 돌출된 높이를 표현하여, 표면에서 돌출된 형상의 상세를 실시간으로 표현한다. 또한 폴리곤의 경계부분에서 시점에 따라 수직인 두 개의 면을 추가하여, 기준면의 경계 외부로 초과하는 픽셀의 변위를 표현하였다. 이로써 경계부분의 돌출 형상에 대한 정확한 외곽선을 표현할 수 있다. 제안된 방법은 부드러운 돌출 형상의 표현과 더불어 돌출 형상의 급격한 경사면에 텍스처 정보를 추가하여, 수직 돌출 형상을 포함한 급격한 경사면을 표현할 수 있다. 이 방법은 GPU에서 수행 가능한 픽셀 단위 계산으로 이루어져 실시간으로 가시화가 가능하며, 경계부위의 정확한 외곽선의 표현과 급격한 돌출 형상의 표현이 가능하여, 건물과 같이 기준면에서 돌출된 형상의 상세 표현에 사용된다.

치과용 초음파 수술기의 이송속도 및 시편형상이 절삭반력과 표면거칠기에 미치는 영향 (Effect of Feedrate and Specimen Shape on Cutting Force and Surface Roughness of Ultrasonic Dental Surgical Instrument)

  • 김상호;양승한;이중호;최종균
    • 대한의용생체공학회:의공학회지
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    • 제44권2호
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    • pp.109-117
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    • 2023
  • In this study, the effect of the shape of the specimen and the feedrate of the dental ultrasonic surgical instrument on the cutting force and surface roughness of the specimen is analyzed. Experimental specimens were made of SAWBONES artificial bone materials in square and spherical specimens. In addition, the cutting feedrate of the surgical instrument was controlled through the developed moving system. The cutting force generated when cutting the specimen was measured through a force sensor. After the experiment, the cutting surface of the specimen was observed through a three-dimensional optical microscope and the surface roughness was measured. Through one-way ANOVA, the effect of each specimen shape and feed rate on surface roughness was analyzed. As a result of the experiment, the cutting force increased proportionally in the initial feed rate increase stage, but the increase in cutting force decreased as the feed rate continued to increase. Also, the cutting force showed a difference according to the shape of the specimen. The spherical specimen with a relatively small cutting surface area had less cutting force than the square specimen. However, as a result of one-way ANOVA, it was found that the specimen shape and feed rate did not affect the surface roughness. In future studies, it is expected to be used for comparative analysis of ultrasonic surgical instruments and correlation analysis between cutting factors.

데이터베이스를 활용한 CAD/CAM System개발에 관한 연구 (CAD/CAM System development using the Database)

  • 명태식;김태규;김옥현
    • 한국생산제조학회지
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    • 제8권2호
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    • pp.116-116
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    • 1999
  • In this study we propose a novel approach with which design engineers can define and design free-from surface more easily. Free-from surface is defined as a parameterics shape which consists of a set of contr ol points. Parametric shape which not only has the advantage of allowing users to perform design changes efficiently, but also provides designers with a natural design environment in which they can do their work more naturally and creatively. The objective of this study is to develop a PC level freeform surface modelling system which explicitly represents information of part geometry. In this study, freeform surface modeling system consist of three modules : freeform surface modeler, input/output modules and interface with Database. In recent year there are increasing demands for the 5-axis machining of a complicated shape. This study is the development of a CAM software system (or NC module) for the 5-axis machining of a general shape with a flat-end mill, a round-end mill, a ball-end mill.