• Title/Summary/Keyword: Surface Mounting Machine

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A study on the generation of SMD mounting position and orientation utilizing image processing technique (영상처리 기법을 이용한 SMD 장착위치 및 방향 생성에 관한 연구)

  • 구영모;송경섭;신기범
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.113-116
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    • 1996
  • In this paper, an algorithm to generate the mounting position and orientation of SMD is proposed. For the proposed algorithm, we used the image captured from PCB and utilized image processing technique. Pre-processing technique, threshold level determination method, divided recognition of the SMD pattern on a PCB, calculating mounting position and orientation are related topics of this research. All of the related topics were reviewed and the results of this research were obtained from applying the algorithm to the real Surface Mounting Machine(model: MCU1 /CPM) made by Samsung Electronics Co.(Ltd.)

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A study on the generation of SMD mounting position and orientation utilizing image processing technique (영상처리 기법을 이용한 SMD 장착위치 및 방향 생성에 관한 연구)

  • 구영모
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.50
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    • pp.11-21
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    • 1999
  • In this paper, an algorithm to generate the mounting position and orientation of SMD is proposed. For the proposed algorithm, we used the image captured from PCB and utilized image processing technique. Pre-processing technique, threshold level determination method, divided recognition of the SMD pattern on a PCB, calculating mounting position and orientation are related topics of this research. All of the related topics were reviewed and the results of this research were obtained from applying the algorithm to the real Surface Mounting Machine(model:MCUl/CPM) made by Samsung Electronics Co.

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Optimization Algorithm of Gantry Route Problem for Odd-type Surface Mount Device (이형 부품 표면실장기에 대한 겐트리 경로 문제의 최적 알고리즘)

  • Jeong, Jaewook;Tae, Hyunchul
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.4
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    • pp.67-75
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    • 2020
  • This paper proposes a methodology for gantry route optimization in order to maximize the productivity of a odd-type surface mount device (SMD). A odd-type SMD is a machine that uses a gantry to mount electronic components on the placement point of a printed circuit board (PCB). The gantry needs a nozzle to move its electronic components. There is a suitability between the nozzle and the electronic component, and the mounting speed varies depending on the suitability. When it is difficult for the nozzle to adsorb electronic components, nozzle exchange is performed, and nozzle exchange takes a certain amount of time. The gantry route optimization problem is divided into the mounting order on PCB and the allocation of nozzles and electronic components to the gantry. Nozzle and electronic component allocation minimized the time incurred by nozzle exchange and nozzle-to-electronic component compatibility by using an mixed integer programming method. Sequence of mounting points on PCB minimizes travel time by using the branch-and-price method. Experimental data was made by randomly picking the location of the mounting point on a PCB of 800mm in width and 800mm in length. The number of mounting points is divided into 25, 50, 75, and 100, and experiments are conducted according to the number of types of electronic components, number of nozzle types, and suitability between nozzles and electronic components, respectively. Because the experimental data are random, the calculation time is not constant, but it is confirmed that the gantry route is found within a reasonable time.

A Study on the Spindle Run-out Effects on Cutter Mark and Surface Roughness (주축 런아웃이 절삭흔과 표면거칠기에 미치는 영향에 관한 연구)

  • Hwang, Young-Kug;Lee, Choon-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.2
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    • pp.84-91
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    • 2007
  • The radial error motion of a machine tool cutter/spindle system is critical to the dimensional accuracy of the parts to be machined. This paper presents an investigation into spindle run-out effects on cutting mark and surface roughness. We experimented the effects of spindle run-out on surface roughness in flat-end milling by cutting AL 7075 workpiece in various cutting conditions. In order to analyze the effects of run-out on the surface roughness, the spindle's radial error motions was measured by mounting a sphere target onto the spindle as a reference. From the experimental results, it was found that spindle un-out makes a directive effects on surface roughness in flat-end milling.

Design and Analysis of Magnetizing Machine for High Speed Permanent Machines (초고속 영구자석 회전기의 회전자 착자기 설계 및 해석)

  • Jung, Soo-Jin;Kang, Do-Hyun;Kim, Dong-Hee;Jeong, Yeon-Ho
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.586-589
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    • 2001
  • In Case of High speed PM machines with surface-mounted magnet. A rare-earth PM with high remanence flux density is used on the rotor. Therefore, It is very difficult to adhesion and assemble PM on the surface of rotor, because of very repulsive force between magnets. So, for solving this problem, rotor with surface-mounted magnet is wholly magnetized after mounting magnetic-material on the surface. In this paper, In order to Magnetize rotor with surface-mounted PM, magnetizing machine is designed, analyzed and simulated for large PM machines using the 1dimensional analytical method and 2dimensional finite element method. (20-FEM).

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The Study of the Fabrication of the Ultra-Precision Cylinder by the Compensation Process (보정 가공을 통한 초정밀 원통 가공에 대한 연구)

  • Lee, Jung-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.122-128
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    • 2013
  • This paper describes the on-machine surface form evaluation of an ultra-precision cylinder for the fabrication by the compensation process. In this study, the surface form error of an ultra-precision cylinder, which was fabricated by the ultra-precision diamond turning machine with a single diamond cutting tool, was evaluated by using two capacitance-type displacement probes. Based on the measurement results, the compensation process was conducted. Since the measurement was carried out on the machine without re-mounting of the workpiece, additional fabrication for compensation process can be conducted precisely.

Effect of Solder Printing Conditions and External Factors on Printing Efficiency (솔더 인쇄조건 및 외적요소가 인쇄효율에 미치는 영향)

  • Ha, Chung-Soo;Kwon, Hyuk-Ku
    • Journal of the Microelectronics and Packaging Society
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    • v.25 no.1
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    • pp.23-28
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    • 2018
  • Under the 4th Industrial Revolution, implementation of Smart Factory in the field of surface mounting is an emerging issue. In the field of surface mounting, many researches are going on in line with these changes. Among them, we analyzed the method of optimizing the solder printing process which is a core process and the influence of the external factors affecting the printing efficiency. In this analysis, the Big Data provided by the SPI Machine was used to approach the statistical method, and the possibility of predicting the result through simulation with reliable results was confirmed. I hope this study contributes a little to the Smart Factory implementation.

Design and manufacture of hybrid polyrnerconcrete bed for high speed machine tool (초고속 공작기계용 Hybrid Poymer Concrete bed 의 설계와 제작)

  • 서정도;임태성;이대길;김태형;박보선;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.404-409
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    • 2004
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. During the high speed operation of moving frames or spindles, vibration problems are apt to occur if the machine tool structures are made of conventional steel materials with inferior damping characteristics. However, self-excited vibration or chatter is bound to occur during high speed machining when cutting speed exceeds the stability limit of machine tool. Chatter is undesirable because of its adverse effect on surface finish, machining accuracy, and tool life. Furthermore, chatter is a major cause of reducing production rate because, if no remedy can be found, metal removal rates have to be lowered until vibration-free performances is obtained. Also, the resonant vibration of machine tools frequently occurs when operating frequency approaches one of their natural frequencies because machine tools have several natural frequencies due to their many continuous structural elements. However, these vibration problems are closely related to damping characteristics of machine tool structures. The polymer concrete has high potential for machine tool bed due to its good damping characteristics with moderate stiffness. This paper presents the use of polymer concrete and sandwich structures to overcome vibration problems. Also, co-cure bonding method for functional part mounting was exhibited experimentally, by which manufacturing time and cost for polymer concrete bed will be remarkably reduced.

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The study for effective insertion path of PCB surface mounting machine (PCB부품 자동삽입기의 효율적 삽입경로에 관한 연구)

  • 문기주;윤상섭;김상현
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.10a
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    • pp.141-147
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    • 2000
  • For miniaturization of electronic parts and higher productivity, part arrangement job of PCB(printed Circuit Board) has been replaced with complete automated facilities, and contribution which is concerned about this will be expanded continuously. Such part arrangement job of PCB could have lots of influences to entire productivity In this paper, effective grouping method of parts is suggested for the effective insertion path job of PCB concerning the constraints to the size of parts.

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Developing Algorithm and Software for Efficient Operation of Rotary Type Surface Mounter (로터리형 표면실장기 효율적 운용을 위한 알고리듬 및 소프트웨어 개발)

  • Lee, Young-Hee;Kim, Jung;Kyoung, Kyu-Hyoung;Kim, Duck-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.106-113
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    • 1995
  • Surface mounters are used to mount the parts of electronic products on PCB(Printed Circuit Board. Those machines rely on high precision, high productivity, and software for accomodation of use. In this paper, two algorithms and a software which can give the users the acco-modation and high productivity for rotary type surface mounters are presented. The algo- rithms for development of of the software consider all factors which affect the effeciency of the operation. And the interface between user and machine for the accomodation of use can be achieved through the developed software.

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