• Title/Summary/Keyword: Surface Measurement

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Development of the DCPD Method Based on Finite Element Analysis for Measuring Semi-Elliptical Surface Cracks (반타원 표면균열 형상측정을 위한 유한요소 전기장 해석에 기초한 직류전위차법의 개발)

  • Kim, Yeong-Jin;Sim, Do-Jun;Choe, Jae-Bung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1147-1154
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    • 2001
  • One of major problems in analyzing failure mechanism of real components is the accurate measurement of crack size and shape. The DCPD(Direct Current Potential Drop) method has been widely used for the crack measurement of a structure and finite element analysis has been used for the derivation of calibration equations, which relates the potential drop with the crack depth. In this paper, finite element analyses were performed for semi-elliptical surface cracks with various crack shapes(a/c) and crack depths(a/t). As a result, a calibration equation has been derived for the measurement of a semi-elliptical surface crack in wide plates. Analytical results are compared with experimental results to evaluate the validity and the applicability of the derived equation. The proposed method is expected to provide efficient and accurate measurement of a surface crack during crack growth.

Ideal Topographic Simulations for Null Measurement Data

  • Su, Yan-Jen;Tung, Chi-Hong;Chang, Leh-Rong;Chen, Jin-Liang;Chang, Calvin
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.4
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    • pp.79-82
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    • 2008
  • A method is described for ideally reconstructing the profile from a surface profiling measurement containing a reasonable amount of null measurement data. The proposed method can conjecture lost information and rectify irregular data that result due to bad measuring environments, signal transmission noise, or instrument-induced errors, The method adopts the concept of computer graphics and consists of several processing steps. First, a search for valid data in the neighborhood of the null data is performed. The valid data are then grouped and their contours are extracted. By analyzing these contours, a bounding box can be obtained and the general distribution of the entire area encompassing the valid and null data is determined Finally, an ideal surface model is overlaid onto the measurement results based on the bounding box, generating a complete reconstruction of the calculations, A surface-profiling task on a liquid crystal display photo spacer is used to verify the proposed method. The results are compared to those obtained through the use of a scanning electron microscope to demonstrate the accuracy of the proposed method.

A curvature profilometry using white-light (백색광을 이용한 곡률 측정법 개발)

  • Kim, Byoung-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.81-86
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    • 2008
  • I present a 3-D profiler specially devised for the profile measurement of specular surfaces that requires precision shape accuracy up to a few nanometer. A profile is reconstructed from the curvature of a test part of the surface at several locations along a line. The local curvature data are acquired with White-light Scanning Interferometry. Test measurement proves that the proposed profiler is well suited for the specular surface inspection like precision mirror.

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Analysis of Surface Profile using Gap Sensor (Gap 센서를 이용한 가공물의 표면특성 분석)

  • 송무건;유송민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.304-308
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    • 2000
  • Surface roughness measurement system with capacitance type gap sensor. Tentative result from the calibration measurement showed the potential applicability of the sensor to the processed specimen. In order to test the sensitivity of the measurement system, several parameters including valley depth, width of the specimen have been changed. Effect of the charge area between sensor and specimen surface has been also analyzed.

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Measurement of Surface Temperature for Real Time Monitoring of the GMA Welding Processes (GMA용접공정의 실시간 모니터링을 위한 표면온도 측정)

  • 부광석;조형석
    • Proceedings of the KWS Conference
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    • 1994.10a
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    • pp.111-114
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    • 1994
  • This paper describes a method to measure a weldment surface temperature for estimating variations of the weld pool size in the gas metal arc(GMA) welding processes. An Infrared sensing system is designed to measure the radiation emitted from the top surface of the weldment, The interference effect of the electric arc to the measurement is rejected by detecting the low peaks of the noisy signal. An optimizing criterion, in which the correlation between the weld quality and the measured temperature is maximized, is also proposed to determine the optimal measurement location.

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Development of a Portable Measurement Instrument for Quality Control of Large-sized Die (대형 금형의 품질관리를 위한 이동식 측정기 개발)

  • Park, Jong-Nam
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.4
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    • pp.1844-1849
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    • 2014
  • Existing measurement methods using microscopes or surface roughness measurement instruments for surface control in manufacturing die are low in their efficiency when they are applied in industrial fields due to structural problems. Therefore, it is very important to develop a measurement and analysis system which can enhance efficiency in the measurement of different-sized manufacturing dies and provide quality control regardless of location. This study aimed at the development of a portable surface measurement system to satisfy this need. This measurement system was designed and manufactured in such a way as to divide it into three parts: the Base, the Body, and the Optical system. As a result of testing the system, the surface roughness was measured with an accuracy between 94.9 and 99.9%, and the deviation in the measurement value of a circle was within $2{\mu}m$.

3차원 자유곡면 온더머신 측정 및 검사 시스템의 개발

  • 남우선;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.911-914
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    • 1995
  • Measurement and inspection of freeform surface are required in reverse design process. In the case of surface measurement using a touch probe, probe radius compensation affects measuring accuracy But current industrial practice depends upon an operator's experience to compensate for probe radius. In this paper, an on-the-machine measuring and inspection system for freeform surfface was developed. Probe radius compensation methodology was studied via modeling of B-spline surfaces based on digitized data. The accuracy and reliability of the measurement system was confirmed through various kinds of experiments.

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Research of Detection Method for Cytotoxic Effects of Environmental Pollutants Using Atomic Force Microscopy (AFM) in HeLa Cells (원자현미경(AFM)을 이용한 환경오염물질에 노출된 HeLa 세포의 표면변화 연구)

  • Lee, Si-Won;Lee, Soo-Il;Choi, Jin-Hee
    • Environmental Analysis Health and Toxicology
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    • v.23 no.1
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    • pp.47-51
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    • 2008
  • The toxicity of environmental pollutants was measured between a image of the surface topography in HeLa cells using atomic force microscopy for the possibility of toxic effect measurement and environmental monitoring. A image of the surface topography by AFM were estimated as toxic endpoints. The surface topography by AFM was observed a change of the cell surface in the environmental pollutants, but the standard of the measurement requires for the dose-effect degree. The overall results indicate that the possibility of measurement using AFM were confirmed a dose-effect degree related toxic effects, but it requres correlation between more various biomarker and AFM's measurements if the possibility of the toxic effect measurement was established.

Effects of the Tool Path on the Geometric Characteristics of Milled Surface (가공경로가 밀링가공면의 기하학적 특성에 미치는 영향)

  • Park, Moon-Jin;Kim, Kang
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.58-63
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    • 1998
  • There are lots of factors that are related to the geometric characteristics of machined surface. Among them, the tool path and milling mode (up cut milling or down cut milling) are the easiest controllable machining conditions. Thus, the first objective of this research is to study the effects of them on the milled surface that is generated by an end milling tool. To get precision parts, not only the machining process but also the measurement of geometric tolerance is important. But, this measurement requires a lot of time, because the infinite surface points must be measured in the ideal case. So, the second objective is to propose a simple flatness measurement method that can be available instead of the 3-D geometric tolerance measurement method, using a scale factor and characterized points. Finally, it is also shown that the possibility of flatness improvement by shifting the consecutive fine cutting tool path as compared with the last rough cutting tool path.

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Nondestructive Characterization of Materials Using Laser-Generated Ultrasound

  • Park, Sang-Woo;Lee, Joon-Hyun
    • International Journal of Reliability and Applications
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    • v.5 no.1
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    • pp.1-13
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    • 2004
  • It is recently well recognized that the technique for the one-sided stress wave velocity measurement in structural materials provides measurement in structural materials provides valuable information on the state of the material such as quality, uniformity, location of cracked or damaged area. This technique is especially effective to measure velocities of longitudinal and Rayleigh waves when access to only one surface of structure is possible. However, one of problems for one-sided stress wave velocity measurement is to get consistent and reliable source for the generation of elastic wave. In this study, the laser based surface elastic wave was used to provide consistent and reliable source for the generation of elastic wave into the materials. The velocities of creeping wave and Rayleigh wave in materials were measured by the one-sided technique using laser based surface elastic wave. These wave velocities were compared with bulk wave velocities such as longitudinal wave and shear wave velocities to certify accuracy of measurement. In addition, the mechanical properties such as poisson's ratio and specific modulus(E/p) were calculated with the velocities of surface elastic waves.

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