• 제목/요약/키워드: Superplastic Materials

검색결과 57건 처리시간 0.024초

초소형재료의 펀치성형에 관한 유한요소해석 (Finite Element Analysis of Punch Forming of Superplastic Materials)

  • 허훈;이기석;최영준
    • 대한기계학회논문집A
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    • 제20권2호
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    • pp.440-449
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    • 1996
  • Superplastic punch forming of sheets is simulated by a finite element method to obtain the optimal punch speed and the related deformed shapes. The punch forming has an advantage of guaranteeing the desired accuracy inside a product and controlling the thichness of a deformed sheet more accurately than blow forming. The finit element code developed is associated with the contact algorithm and the control algorithm of punch speed for the optimum forming. The simulation demonstrates that the variation of the thichness in a blank sheet affects the punch speed and the final distribution of the thichness in a product. The analysis proposes that a ring-typed thichness controller is very effective in controlling the thichness of a deformed sheet appropriately.

Al-Cu-Zr 합금 초소성 성형품의 기계적 성질 (mechanical properties of Al-Cu-Zr alloy parts by superplastic forming)

  • 이영선
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.163-170
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    • 1999
  • Although the bulge forming technique is currently employed in commercial superplastic forming processes, the uniaxial tensile test is still the most commonly used method for the evaluation of the superplasticity of materials due to its simplicity in testing. However, the results obtained from the uniaxial tensile test can not be applied in analyzing the characteristics of the real parts formed in multi-axial stress state. In this paper, using the tensile test specimen obtained from the square cup manufactured by superplastic forming, tensile strength and elongation have been investigated according to the strain and cavity volume fraction. From the result of experiment, tensile strength and elongation are decreased according to the strain and cavity in Al-6%Cu-0.4%Zr alloy. On condition of uniaxial stress, cavity volume fraction is increased on linear according to the increasement of thickness strain. However, on condition of biaxial stress there are critical point( E t=1.5-1.6) that the slope, the ratio of cavity volume fraction and strain, have been changed. Therefore, cavity volume fraction is different with respect to stress condition, although the same strain.

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초소성 Ti-6Al-4V 합금에서의 불균일 파손 (Non-uniform Failure in Superplastic Ti-6Al-4V Alloy)

  • 김태원
    • 소성∙가공
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    • 제9권6호
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    • pp.663-669
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    • 2000
  • A material model has been presented, at the continuum level, for the representation of superplastic deformation coupled with microstructural evolution. The model presented enables the effects of the spatial variation of distributions of grain size to be predicted at the process level. The model has been tested under conditions of both homogeneous and inhomogeneous stress and strain by carrying out detailed comparison of predicted distributions of grain size and their evolutions with experimentally obtained data. Experimental measurements have shown the extent of the spatial variation of the distribution of grain size that exists in the titanium alloy, Ti-6Al-4V. It is shown that whilst not large, the variations in grain size distributions are sufficient to lead to the development of inhomogeneous deformation in test pieces, which ultimately result in localisation of strain and failure.

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Sc첨가한 Al-Mg 합금의 고온변형 거동에 미치는 결정립 크기의 영향 (Effects of Grain Size on High Temperature Deformation Behavior of Sc added Al-Mg Alloy)

  • 우기도;김석원;김학신;양창호;박희찬;;박경태
    • 한국재료학회지
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    • 제12권9호
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    • pp.701-705
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    • 2002
  • High temperature tensile test has been performed at $450^{\circ}C$ at different strain rate with various grain size due to different reduction rate of Al-4wt%Mg-0.4wt%Sc alloy which is known to be one of useful superplastic alloys. The grain size of Al-4wt%Mg-0.4wt%Sc alloy is $67~100\mu\textrm{m}$ which is courser than that of the alloy which is commonly used as the superplastic material. The total elongation of the Al-4wt%Mg-0.4wt%Sc alloy is strongly dependent on the average grain size, and is a linear function of the inverse average grain size for the present alloy.

2 상 Ti3Al-xNb 계 금속간 화합물들의 초소성 특성에 미치는 상분율의 영향 (Effects of α2/β Volume Fraction on the Superplastic Deformation)

  • 김지식
    • 소성∙가공
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    • 제11권5호
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    • pp.447-456
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    • 2002
  • A study has been made to investigate the boundary sliding and its accommodation mode with respect to the variation of $\alpha$$_2$/$eta$ volume fraction during superplastic deformation of two-phase Ti$_3$Al-xNb intermetallics. Step strain rate and load relaxation tests have been performed at 950, 970 and 99$0^{\circ}C$ to obtain the flow stress curves and to analyze the deformation characteristics by the theory of inelastic deformation. The results show that the grain matrix deformation and boundary sliding of the three intermetallics containing 21, 50 and 77% in $eta$ volume fractions are well described by the plastic deformation and viscous flow equations. Due to the equal accommodation of both $a^2$ and $\beta$ phases, the accommodation modes for fine-grained materials are in good agreement with the iso-strain rate models. The sliding resistance analyzed for the different boundaries is the lowest in the $\alpha$$_2$/$\alpha$$_2$ boundary, and increases in the order of $\alpha$$_2$/$\alpha$$_2$<< $\alpha$$_2$/$\beta$ = $\beta$/$\beta$, which plays an important role in controlling the superplasticity of the alloys with the various $\alpha$$_2$/$\beta$ phase ratio.

미세 결정립 Ti-6Al-2Sn-4Zr-2Mo-0.1Si 합금의 저온 초소성 변형 거동 (Low-Temperature Superplastic Deformation Behavior of Fine-Grained Ti-6Al-2Sn-4Zr-2Mo-0.1Si Alloy)

  • 박찬희;이병갑;이종수
    • 소성∙가공
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    • 제18권7호
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    • pp.544-549
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    • 2009
  • This study aimed to elucidate the deformation mechanism during low-temperature superplasticity of fine-grained Ti-6Al-2Sn-4Zr-2Mo-0.1Si alloy in the context of constitutive equation. For this purpose, initial coarse equiaxed microstructure was refined to $2.2{\mu}m$ via dynamic globularization. Globularized microstructure exhibited large superplastic elongations(434-826%) at temperatures of $650-750^{\circ}C$ and strain rate of $10^{-4}s^{-1}$. It was found that the main deformation mechanism of fine-grained material was grain boundary sliding accommodated by dislocation motion with both stress exponent (n) and grain size exponent (p) values of 2. When the alpha grain size, not sub-grain size, was considered to be an effective grain size, the apparent activation energy for low-temperature superplasticity of the present alloy(169kJ/mol) was closed to that of Ti-6Al-4V alloy(160kJ/mol).

${YBa_2}{Cu_3}{O_{7-x}}$초전도체의 고온변형특성 (High temperature deformation characteristics ${YBa_2}{Cu_3}{O_{7-x}}$ superconductor)

  • 김병철;장호정;송진태
    • 한국재료학회지
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    • 제4권7호
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    • pp.828-836
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    • 1994
  • YBCO산화물초전도체의 고온변형 특성을 조사하기 위하여 $890^{\circ}C$ ~ $930^{\circ}C$의 온도범위에서 $1.0 x 10^{-5}s^{-1}\sim 1.0^{-4}s^{-1}$의초기변형속도로 압축시험을 수행하였다. 변형온도가 증가함에 따라 또한 초기변형속도가 감소함에 따라 flow stress는 감소하였다. 변형률속도 민감지수는 0.41-0.46이었다. 이는 초소성 변형이 일어났음을 보여준다. 초소성변형에 대한 활성화 에너지는 약 500 ~ 580KJ/mol이었으며 Ag첨가량이 증가할수록 활성화에너지는 감소하였다. 초소성변형된 시편들의 미세조직 관찰결과 변형중에 결정립 성장이 일어났으며 Ag양이 증가함에 따라 이러한 현상을 뚜렷하였다. 변형후 결정립 형태는 등축상을 유지하였다. 이러한 결과로 볼때, YBCO 초전도체의고온변형기구는 확산을 동반한 결정립계 미끄러짐으로써 그 비율은 전 변형량중 약 65%정도였다.

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Nanostructured Bulk Ceramics (Part II. Superplasticity and High Strain Rate Superplasticity)

  • Han, Young-Hwan;Mukherjee, Amiya K.
    • 한국세라믹학회지
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    • 제46권4호
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    • pp.345-349
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    • 2009
  • In Part II, the paper will describe a three-phase alumina-based nanoceramic composite demonstrating superplasticity at a surprisingly lower temperature and higher strain rate. One important factor in the processing of these nanocomposites was the use of the electrical field assisted sintering method, SPS. These improvements in mechanical properties were briefly discussed in the context of the results from the microstructural investigations. SPS forming approach provides a new route for low temperature and high-strain-rate superplasticity for nanostructured materials and should impact and interest a broad range of scientists in materials research and superplastic forming technology.