• 제목/요약/키워드: Superplastic Materials

검색결과 57건 처리시간 0.02초

원뿔형 금형을 이용한 초소성 변형 특성 평가 (Characterization of Superplasticity Using Cone-Type Bulge Test)

  • 권용남;이승진;이영선;이호성;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.180-183
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    • 2004
  • Superplastic formability depends on flow parameters such as temperature, strain rate, strain and stress, microstructures. Usually, superplastic properties of materials are characterized with using a uni-axial tension testing. However, superplastic sheet is formed under mutiaxial loading condition in most forming practices. In the present study, superplastic characteristics of A15083 alloys were determined with using both a uni-axial and biaxial bulging tests. Specially, cone-type die was used to achieve constant strain rate under constant pressure condition. Even though constant strain rate under a certain pressure was achieved only approximately, a cone-type bulging test was found to be quite beneficial to get a multiaxial formability of superplastic materials.

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초소성 블로우 성형품의 두께분포 균일화 연구 (A Study on the Uniform Thickness Distribution in Superplastic Blow Forming Process)

  • 이정환;김현철;이영선;이상용;신평우
    • 소성∙가공
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    • 제7권6호
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    • pp.610-619
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    • 1998
  • The superplastic blow forming technology has advantages of cost reduction and low material consumption. compared to the conventional sheet metal forming technology due to the capability of precisely forming with high elongation and low flow stress. however it has a disadvantage that its partial thickness distribution is non-uniform. A processing technology like diaphragm forming has been developed even though it is difficult to prepare materials for superplastic blow forming. in this study a hemisphere forming of sheet before superplastic forming. It was found that the rotary forming material was less in quantity of cavitation at pole than that of hemisphere part that was superplastic formed without rotary forming treatment. Also discussed are the critical strain which is closely related to cavity shape and size.

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초소성변형특성에 미치는 소성변형랴의 영향 (The Effect of Plastic Strain on the Superplastic Deformation Behavior)

  • 권용남;장영원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.291-293
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    • 1997
  • The effect of strain accumulation on the superplastic deformation behavior has been investigated through a series of load relaxation tests. The experimental results were analyzed using the recently proposed inelastic constitutive theory. The superplastic deformation of fine grained materials is confirmed to consist of grain boundary sliding and accommodating grain matrix deformation. However the flow behavior is changed with the plastic strain. It is believed that the microstructural changes such as grain growth and cavitation affect the superplastic deformation behaviors.

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결정립 성장을 고려한 초소성 성형공정의 유한요소해석-II. AZ31 합금의초소성 거동 (Finite Element Analysis of Superplastic Forming Considering Grain Growth-II. Superplastic Behavior of AZ31 Alloy)

  • 김용관;김상현;권용남;김용환
    • 소성∙가공
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    • 제21권7호
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    • pp.403-411
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    • 2012
  • The aim of this study was to predict the results of superplastic forming on magnesium alloy, by considering the grain growth using numerical simulations. Superplastic behavior of AZ31 alloy was investigated through a set of uniaxial tensile tests that cover the forming temperatures ranges from 375 to $450^{\circ}C$. All the material parameters in the model, which consists of a constitutive equation and a grain growth equation, were determined. The model was used in the finite element analysis for uniaxial tensile tests and superplastic blow forming, through a user-subroutine available within ABAQUS. From this study, the effect of grain growth during forming was evaluated. The results show that it is essential to include the effect of grain growth in predicting the behavior during superplastic forming of this magnesium alloy.

가공경화를 고려한 알루미늄 함금의 초소성성형공정해석 (Modeling of Superplastic Forming Process for Aluminum Alloys with Strain Hardening Effect)

  • 권용남;장영원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1996년도 춘계학술대회논문
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    • pp.172-184
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    • 1996
  • Superplastic forming of thin sheet into complex shape is an important manufacturing process especially in aerospace industry. The main interest in modeling the superplastic forming process is to predict the forming pressure cycle to maintain optimum strain rate and the resulting thickness distribution. Many researchers have attemped to model superplastic forming using the various techniques including finite element method. But in most of their researches have disregarded the strain hardening effect which which occurs in several superplastic materials. In this study ABAQUS finite element code was used for prediction of process variables for axisymmetric cup forming of Supral 100 and 7075Al alloys considereing strain hardening. The performance of numerical results were compared with the experimental results.

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변형률속도와 온도에 따른 SPF8090 Al-Li 초소성 재료의 물성 특성 (Characterization of superplastic material SPF8090 AI-Li with the variation of the strain rate and the temperature)

  • 이기석;허훈
    • 소성∙가공
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    • 제6권5호
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    • pp.425-434
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    • 1997
  • A superplastic material, aluminum-lithium alloy 8090, was examined with uniaxial tensile tests to investigate its thermomechanical behavior. The tests were carried out at the strain rate ranging from $2X10^4 to 1X10^2$ and at the temperature from 48$0^{\circ}C$ to 54$0^{\circ}C$. The experiments produced force-dis-placement curves which were converted to stress-strain curves. From the curves, the optimum conditions of superplastic forming were obtained by deteriming the strain rate sensitivety, the optimum strain rate, and the strength coefficient for various forming temperatures.

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ECAP 가공한 Zn-Al 합금의 초소성 변형특성 (Superplastic Deformation Behavior of a Zn-Al Alloy Fabricated by ECAP)

  • 정재용;김근준;나길환;하태권
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.421-424
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    • 2009
  • Superplastic deformation behavior and texture evolution after equal channel angular pressing (ECAP) of Zn-0.3Al alloy were investigated in this study. ECAP was conducted at temperatures from $40^{\circ}C$ to $160^{\circ}C$ on the plate type specimens of 5 mm thickness and 20 mm width. The specimens obtained by ECAP showed typical texture with basal poles tilted away from the ND toward ED. A series of compression and tensile tests was carried out at temperatures from RT to $200^{\circ}C$ under the strain rate from 0.03 to 10/s. After ECAP of the Zn-Al alloy, elongation was dramatically increased up to 1000% at above $60^{\circ}C$. The effects of ECAP on the texture and anisotropy in the superplastic deformation bebavior were found to be negligible.

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Fe-10Mn-3.5Si 합금의 초소성에 미치는 반복 냉연 및 소둔의 영향 (Effect of Repetitive Cold Rolling and Annealing on the Superplasticity of Fe-10Mn-3.5Si Alloy)

  • 정현빈;최석원;이영국
    • 열처리공학회지
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    • 제35권4호
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    • pp.211-219
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    • 2022
  • It is known that superplastic materials with ultrafine grains have high elongation mainly due to grain boundary sliding. Therefore, in the present study we examined the influence of grain refinement, caused by a repetitive cold rolling and annealing process, on both superplastic elongation and superplastic deformation mechanism. The cold rolling and annealing process was repetitively applied up to 4 times using Fe-10Mn-3.5Si alloy. High-temperature tensile tests were conducted at 763 K with an initial strain rate of 1 × 10-3 s-1 using the specimens. The superplastic elongation increased with the number of the repetitive cold rolling and annealing process; in particular, the 4 cycled specimen exhibited the highest elongation of 372%. The primary deformation mechanism of all specimens was grain boundary sliding between recrystallized α-ferrite and reverted γ-austenite grains. The main reason for the increase in elongation with the number of the repetitive cold rolling and annealing process was the increase in fractions of fine recrystallized α-ferrite and reverted γ-austenite grains, which undergo grain boundary sliding.

티타늄 자전거의 다중 조인트 접합을 위한 초소성 하이드로포밍과 확산 접합 기술 (Joining of Multi Nodes of a Titanium Bicycle by the Superplastic Hydroforming and Diffusion Bonding Technology)

  • 유영훈;이상용
    • 소성∙가공
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    • 제28권1호
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    • pp.15-20
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    • 2019
  • The superplastic forming/diffusion bonding process has been developed to fabricate a core frame structure with joint nodes out of tubes, for the development of a titanium high performance bicycle. The hydroforming process has been applied for bulging of a tube in the superplastic condition before, and during the diffusion bonding process. In this experiment, a commercial Ti-3Al-2.5V tube was selected as raw material for the study. The forming experiment has been performed using a servo-hydraulic press with a capacity of 200 ton. Next, nitrogen gas was used to acquire necessary pressure for the bulging and bonding of the tubes to fabricate the joint nodes. The pertinent processing temperature was $870^{\circ}C$ for the superplastic hydroforming/diffusion bonding (SHF/DB) process, using the Ti-3Al-2.5V tube. The bonding quality and the progress of bulging and diffusion bonding have been observed by the investigation of the joining interfaces at the cross section of the joint structure. The control of the nitrogen pressure throughout the SHF/DB process, was an important factor to avoid any significant defects in the joint structure. The whole progress stage of the diffusion bonding could be observed at a joint interface. A core structure with 5 joint nodes to manufacture a titanium bicycle could be obtained in a SHF/DB process.

축대칭 초소성 블로성형의 두께분포 최적화를 위한 블랭크 설계 (Blank Design for Optimized Thickness Distribution for Axi-symmetric Superplastic Blow Forming)

  • 이정민;홍성석;김용환
    • 소성∙가공
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    • 제8권1호
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    • pp.92-100
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    • 1999
  • A procedure is proposed for determining the initial thickness distribution in oder to produce a specified final thickness distribution for the axisymmetrical superplastic blow forming processes. Weighted parameter is introduced to improve the simple ad $d_traction method and the initial blank thickness distribution is obtained by optimizing the weighted parameter. This method is applied to superplastic free bulging process with the uniform thickness distribution of final shape to confirm its validity. The optimum initial blank thickness distributions is obtained from arbitrary axisymmetrical superplastic blow forming processes such as dome, cone and cylindrical cup forming with die contact. It is concluded that the ad $d_traction method with weighted parameter is an effective method for an optimum blank thickness distribution design.esign.

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