• 한국염색가공학회지
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• 제32권2호
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• pp.80-88
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• 2020

Supercritical fluid dyeing is a new alternative to the conventional aqueous process because of its environmental benefits. In this study, dyeing properties of Nylon 6 fabrics were investigated depending on dyeing temperature and pressure in supercritical CO₂ fluid dyeing system. In order to select the optimal condition for supercritical fluid dyeing of Nylon 6 fabrics, dyeing temperature and pressure were varied from 100, 110, 120℃, 200, 230, 260bar, respectively. The results of K/S values and levelling properties showed that the optimal dyeing condition for Nylon 6 fabrics was 110℃ and 230bar in the supercritical CO₂ fluid dyeing system. The washing fastness ratings of the dyed Nylon 6 fabrics under supercritical medium were good for both fading and staining except for staining on nylon.

• 한국염색가공학회지
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• 제15권2호
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• pp.93-101
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• 2003

To acquire dyeing ability on aramid(Nomex) spun yarn in supercritical fluid dyeing, supercritical fluid dying(SFD) machine of 3L scale was designed. C. I. Disperse Red 60 and Red 360 were used in this work. It was possible to increase dyeing ability and to get level dyeing of fiber by attaching assistance devices(controlling device of supercritical fluid, nozzle, cover of carrier, etc.) to SFD machine. Physical properties(tensile strength, elongation, shrinkage) of Nomex spun yam treated by SFD were not changed. K/S values of dyed Nomex spun yam with Red 360 were higher than that with Red 60 and color fastness of dyed Nomex spun yam by SFD was similar to that by conventional dyeing method.

• 한국염색가공학회지
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• 제31권1호
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• pp.25-32
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• 2019

The influence of the contact amount of carbon dioxide per unit mass of dyestuff(${\alpha}$) on dyeing uniformity in supercritical fluid dyeing is analyzed in this study. The experiments using a 5L class Pilot Scale dyeing machine is carried out for this study purpose. For a fixed temperature and pressure, the amount of sample and the dyeing leveling time were considered as process variables. The results show that the increase in the amount of the sample causes a higher color difference than the reference sample, and it also increases the amount of residual dye. On the other hand, the color difference tended to decrease with the increase in dyeing time. Based on these results, the correlation between ${\alpha}$ value and dyeing uniformity in supercritical fluid dyeing is obtained.

• 한국염색가공학회지
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• 제32권4호
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• pp.208-216
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• 2020

In this study, C.I. Disperse Red 60 (DR60), C.I. Disperse Yellow 54 (DY54) dyes were used to investigate the washing fastness characteristics of PET fibers according to supercritical CO2 and aqueous dyeing process. The changes in K/S values and L⁎ values before and after washing of dyed PET fibers were observed according to the KS K ISO 105 washing fastness measurement method. In addition, it was confirmed by changing the ΔE⁎ and ΔL⁎ values of control PET fibers. Overall, it was confirmed that both the supercritical CO2 and aqueous dyeing process had excellent washing fastness ratings of 4-5 for DR60 and DY54 dyes. Comparatively, the K/S and L⁎ values for before and after washing of PET fibers with supercritical CO2 dyeing process was higher than that of the aqueous dyeing process and the ΔE⁎ and ΔL⁎ values of the control PET fibers were low. From the results, we observed that the supercritical CO2 dyeing process of PET fibers has better washing fastness characteristics than the aqueous dyeing process.

• 청정기술
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• 제24권1호
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• pp.1-8
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• 2018

환경 오염에 대한 사회적 요구가 증가하고 염색 공정 폐수 배출에 대한 규제가 강화되면서 기존 수계 염색에서 발생하는 다량의 폐수와 에너지 낭비를 근본적으로 해결하기 위한 대안으로 초임계 염색 공정이 주목 받고 있다. 초임계 염색 공정에서는 기존 수계 염색에서 염색 용매인 물 대신 이산화탄소만을 사용하기 때문에 발생하는 폐수가 전혀 없고 미 고착 염료와 이산화탄소를 재사용 할 수 있다는 점에서 친환경적이다. 또한 염색 이후 추가적인 건조공정 없이 건조된 섬유를 얻을 수 있어 에너지 소비를 줄일 수 있다. 본 논문에서는 먼저 초임계 염색 공정의 발전배경과 현재 우리나라에서의 연구를 정리하였으며 초임계 염색의 원리와 기존 수계염색과의 장단점을 비교 설명하였다. 원리를 보다 자세히 설명하기 위해 초임계 이산화탄소와 염료 사이의 용해도를 비롯해 초임계 이산화탄소와 섬유에서 염료의 분배계수 및 물질전달 연구를 정리하였고, 현재 연구의 한계점과 연구방향을 제시하였다. 또한 초임계 염색 설비 내에서의 염료의 동적거동에 대하여 토의하였으며 전 세계적으로 개발된 초임계 염색 설비를 정리하였다. 마지막으로 현재 초임계 염색 공정의 최적화와 폴리에스터를 제외한 다른 합성섬유와 천연섬유에 적용하기 위해 필요한 연구개발 방향을 제시하였다.

• 한국염색가공학회지
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• 제31권1호
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• pp.48-64
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• 2019

With evolution in the production environment of the textile industry, the need for non-water-based dyeing technologies and eco-friendly process facilities in the dyeing and processing stages has increased. In recent years, supercritical fluid dyes have been developed and commercialized in Europe, centering on this demand. However, so far, such dyes have been mainly applied in the processing of PET fibers. Basic research has mainly involved investigation of dyeing by supercritical carbon dioxide or solubility of such dyes, and more in-depth research should be continuously carried out. In this review, we describe the types and characteristics of supercritical fluids that exhibit specific properties at pressures and temperatures over the critical point. In addition, the state of the art in the dyeing and processing technology using supercritical fluids and associated, processing problems, environmental regulation, and wastewater treatment issues are described in detail. We hope this review can contribute to the supercritical fluid technology being further developed as an environment friendly dyeing processing method. Furthermore, we expect that the technique can be used as a means of ensuring different, high-quality dyed products.

• 한국염색가공학회지
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• 제31권1호
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• pp.14-24
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• 2019

In this study, dyeability of PET fabric was investigated depending on dyeing temperature, pressure, and leveling time using laboratory scale supercritical $CO_2(scCO_2)$ dyeing machine. Dyeing temperature, pressure, leveling time were varied from 100, 120, $130^{\circ}C$, 150, 200, 250bar, 40, 60, 80, 100min, respectively. It is proved that the higher temperature of $scCO_2$ dyeing process, the higher K/S value and the lower $L^*$ value, which in turn means the lower amount of dyeing molecules remained after process done. Compared 200bar with 250bar of dyeing pressure, $scCO_2$ dyeing fabrics under 250bar appeared to have a lower $L^*$ value, a higher K/S value than those from 200bar, meaning that dyeing color turns to darker with higher dyeing pressure. The experiments showed that the most ideal condition for $scCO_2$ dyeing process is $120^{\circ}C$, 250bar for 60 - 100min of leveling time.

• 한국염색가공학회지
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• 제31권3호
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• pp.147-154
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• 2019

In this study, poly(ethylene terephthalate)(PET) fibres dyed with Disperse Red 167 using supercritical $CO_2$ technology. The purpose of this study was to investigate relationship between PET fibers and supercritical $CO_2$ during dyeing. The effects of temperature, pressure, dyeing time and mass ratio between the dye and PET in the dyeing chamber were considered. Thermal and mechanical properties of the fibers were investigated. Tensile strength of dyed PET fibers decreased at higher temperature and pressure conditions. DSC and DMA results indicated that the Tg and Tm values decreased significantly when compared to the pure PET fibers. However, uniformly dyed PET fibers were typically observed.

• Korean Chemical Engineering Research
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• 제40권6호
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• pp.715-718
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• 2002

폴리에스터의 염색공정에서 발생하는 폐수문제를 근원적으로 해결하기 위해서 초임계 유체를 이용한 건식염색기술이 관심의 대상이 되고 있다. 본 연구에서는 반 유통형인 초임계유체 평형실험장치를 이용하여 초임계 상태의 HFC-134a에 대한 분산염료인 C. I. disperse red 60의 용해도를 382.2 K와 413.2 K의 온도와 50, 70, 100, 130, 160 bar의 압력에서 측정하였다. 초임계유체를 고압의 액체로 간주하는 확장액체모델에 측정된 데이터들을 상관하면 실험값과 계산값이 잘 일치하였다.

• 한국염색가공학회지
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• 제33권1호
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• pp.31-39
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• 2021

In this study, the dyeing properties of supercritical fluid dyed nylon fabrics were investigated which use two types of dyes for dyeing nylon. For other dyeing conditions were referred to related literature, and dyeing was performed with different dyeing concentrations. Dyeability was confirmed through measurement of washing fastness and color coordinate, and a calibration curve of each dye was drawn up and the absorbance of the residual dye was measured to confirm the amount of residual dye and the dye exhaustion rate at the corresponding concentration. As a result of color difference measurement, the color intensity increased as the concentration increased, but the increase was insignificant at high concentration. This tendency was more obvious in C.I. Disperse Orange 155 than in C.I. Disperse Yellow 42. The dye absorption rate also decreases as the concentration increases, but at 0.85% o.w.f concentration, C.I. Disperse Yellow 42 was 97.29% and C.I. Disperse Orange 155 was 93.77%. For both dyes, the wash fastness dropped by 0.5 to 1 class from the sample that was dyed at a concentration of 0.5% o.w.f in the wash fastness test.