• Title/Summary/Keyword: Super-high pressure

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The Characteristics of Residual Stresses in the Welded Joint of P92 Steel for Fossil Power Plant by the X-ray Diffraction (X-ray 회절을 이용한 화력발전소용 P92 강 용접부의 잔류응력 특성)

  • Hyun, Jung-Seob;Yoo, Keun-Bong;Choi, Hyun-Sun
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.7
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    • pp.116-123
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    • 2008
  • In the fossil power plant, the reliability of the components which consist of the many welded parts depends on the quality of welding. The residual stress is occurred by the heat flux of high temperature during weld process. This decreases the mechanical properties as the strength of fatigue and fracture or causes the stress corrosion cracking and fatigue fracture. Especially, the accidents due to the residual stress occurred at the weld parts of high-temperature and high-pressure pipes and steam headers. Also, the residual stress of the welded part in the recently constructed power plants has been brought into relief as the cause of various accidents. The aim of this study is the measurement of the residual stress using the x-ray diffraction method. The merits of this are more accurate and applicable than other methods. The materials used for the study is P92 steel for the use of high temperature pipe on super critical condition. The variables of tests are the post-weld heat treatment, the surface roughness and the depth from the original surface. The test results were analyzed by the distributed characteristics of the full width at half maximum intensity (FWHM) in x-ray diffraction intensity curve and by the relation of hardness with FWHM.

Numerical study on Reynolds number effects on the aerodynamic characteristics of a twin-box girder

  • Laima, Shujin;Wu, Buchen;Jiang, Chao;Chen, Wenli;Li, Hui
    • Wind and Structures
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    • v.28 no.5
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    • pp.285-298
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    • 2019
  • For super long-span bridges, the aerodynamic forces induced by the flow passing the box girder should be considered carefully. And the Reynolds number sensitively of aerodynamic characteristics is one of considerable issue. In the study, a numerical study on the Reynolds number sensitivity of aerodynamic characteristic (flow pattern, pressure distribution and aerodynamic forces) of a twin-box girder were carried out using large eddy simulation (LES) with the dynamic Smagorinsky-Lilly subgrid model. The results show that the aerodynamic characteristics have strong correlation with the Reynolds number. At the leading edge, the flow experiences attachment, departure, and reattachment stages accompanying by the laminar transition into turbulence, causing pressure plateaus to form on the surface, and the pressure plateaus gradually shrinks. Around the gap, attributing that the flow experiences stages of laminar cavity flow, the wake with alternate shedding vortices, and turbulent cavity flow in sequence with an increase in the Reynolds number, the pressures around the gap vary greatly with the Reynold number. At the trailing edge, the pressure gradually recovers as the flow transits to turbulence (the flow undergoes wake instability, shear layer transition-reattachment station), In addition, at relative high Reynolds numbers, the drag force almost does not change, however, the lift force coefficient gradually decreases with an increase in Reynolds number.

The Leakage and Rotordynamic Analysis of A Combination-Type-Staggered-Labyrinth Seal for A Steam Turbine (스팀 터빈용 조합형 엇갈린 래버린스 실의 누설량 및 동특성 해석)

  • Ha, Tae-Woong;Lee, Yong-Bok;Kim, Seung-Jong;Kim, Chang-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.6 s.27
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    • pp.45-54
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    • 2004
  • Governing equations and numerical solution methods are derived for the analysis of a combination-type-staggered-labyrinth seal used in high performance steam turbines. A bulk flow is assumed for each combination-type-staggered-labyrinth cavity. Axial flow through a throttling labyrinth strip is determined by Neumann's leakage equation and circumferential flow is assumed to be completely turbulent in the labyrinth cavity. Moody's wall-friction-factor formula is used for the calculation of wall shear stresses. For the reaction force developed by the seal, linearized zeroth-order and first-order perturbation equations are developed for small motion near the centered position. Integration of the resultant first-order pressure distribution along and around the seal defines the rotordynamic coefficients of the combination-type-staggered-labyrinth seal. Theoretical results of leakage and rotordynamic characteristics for the IP4-stage seal of USC (ultra super critical) steam turbine are shown with the effect of sump pressure, the number of throttling labyrinth strip, and rotor speed.

Operational Characteristic of Liquid Rocket Engine by Cavitation Instability at Low Inlet Pressure Condition (낮은 입구압력 조건에서 캐비테이션 불안정성에 의한 액체로켓엔진의 작동 특성)

  • Kim, Dae-Jin;Kang, Byung Yun;Choi, Chang-Ho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.6
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    • pp.93-100
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    • 2020
  • The turbopump of the liquid rocket engine adapts an inducer to minimize the cavitation due to the variations of the propellants supply condition. However, the inducer introduces cavitation instabilities which are well-known problems in the engine development. In this paper, operational characteristics by the cavitation instabilities are analyzed and the reliability of the engine is checked when the first stage engine of the KSLV-II is tested at the low inlet pressure conditions. The characteristic frequencies representing the cavitation instabilities of the LOx pump are clearly found in various high frequency sensor signals around the entire engine in addition to the LOx and fuel pump.

Electrochemical and Cavitation-Erosion Characteristics of Duplex Stainless Steels in Seawater Environment (해수 환경에서 듀플렉스 스테인리스강의 전기화학적 거동 및 캐비테이션 특성)

  • Heo, Ho-Seong;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.20 no.6
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    • pp.466-474
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    • 2021
  • A wet type scrubber for merchant vessel uses super austenitic stainless steels with pitting resistance equivalent number (PREN) of 40 or higher for operation in a harsh corrosive environment. However, it is expensive due to a high nickel content. Thus, electrochemical behavior and cavitation erosion characteristics of UNS S32750 as an alternative material were investigated. Microstructure analysis revealed fractions of ferritic and austenitic phases of 48% and 52%, respectively, confirming the existence of ferritic matrix and austenitic island. Potentiodynamic polarization test revealed damage at the interface of the two phases because of galvanic corrosion due to different chemical compositions of ferritic and austenitic phases. After a cavitation test, a compressive residual stress was formed on the material surface due to impact pressure of cavity. Surface hardness was improved by water cavitation peening effect. Hardness value was the highest at 30 ㎛ amplitude. Scanning electron microscopy revealed wave patterns due to plastic deformation caused by impact pressure of the cavity. The depth of surface damage increased with amplitude. Cavitation test revealed larger damage caused by erosion in the ferritic phase due to brittle fracture derived from different strain rate sensitivity index of FCC and BCC structures.

The Insulation Property of Microcellular Injection Molding Plastics (초미세 발포 사출 성형품의 단열 특성)

  • Lee, Jung-Hyun;Hong, Soon-Kug;Kim, Ji-Hyun;Yoon, Jae-Dong
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.263-268
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    • 2001
  • MCPs means Micro Cellular Plastics. The micro-cells are generated in the products by the difference of dissolution through the pressure drop after super critical fluid of CO2 or N2 dissolves into polymer. We have developed injection molding process adopting MCPs and applied it to a broad range of injection molded thermoplastic materials and applications. It can prevent the leakage of impact strength and increase the thermal conductivity, moreover regulate the thermal conductivity. Then we can develop the high strength foaming plastics. Also, it can be gained a competitive advantage by utilizing its processing benefits, e.g. the lightweight products and significant reductions in material consumption.

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Design and Operation Characteristics of a Two-Stage Compressor (이단 압축기의 동력학적 설계 및 운전 특성에 관한 연구)

  • Lee, Yong-Bok;Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo;Choi, Dong-Hoon
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.1 s.14
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    • pp.55-61
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    • 2002
  • The feasibility of an oil-free, motor-driven, two-stage centrifugal compressor supported by air bump bearings is investigated. This centrifugal compressor is driven by a 75 kW motor at an operating speed of 39,000 RPM, and a pressure ratio of the compressor is set up to 4. The analysis is performed by using bearing equilibrium position, heaving stillness, Campbell diagram, unbalance response, and stability. It is demonstrated in this paper that air bump bearings can be adopted well to an oil-free, motor-driven, centrifugal compressor. Specially, Cu-coated bump bearings have enough damping force to reduce a synchronous unbalance for rigid modes of the two-stage compressor. Futhermore, this concept may be applied to the flexible rotor system such as high speed turbomachinery with a super critical speed.

Modeling Heterogeneous Wall Nucleation in Flashing Flow of Initially Subcooled Water

  • Park, Jong-Woon
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05b
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    • pp.241-246
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    • 1996
  • An analytical model to calculate rate of vapor generation due to heterogeneous wall nucleation in flashing flow is developed. In the present model, an important parameter of the vapor generation term, i.e. nucleation site density is calculated by integrating its probability distribution function with respect to active cavity radius. The limits of integration are minimum and maximum active cavity radii, and these are formulated using an active cavity model for nucleate boiling. This formulation, therefore. can statistically account for the effect of surface specific thermo-physical and geometric conditions on the vapor generation rate and flashing inception. For verifying the adequacy of the present model, steady state two-fluid and the bubble transport equations are solved with applicable constitutive equations. The applicable region of the bubble transport equation is also extended to churn-turbulent flow regime to predict interfacial area concentration at high void fraction. Predicted results in terms of axial pressure and void fraction profiles along the channels are compared with experimental data of Super Moby Dick and BNL Reasonable agreements have been achieved and this shows the applicability of the present model to flashing flow analysis.

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Visualization of ventilated supercavitation phenomena around a moving underwater body (수중 운동체 주변에 형성되는 환기 초공동(ventilated supercavitation) 현상 가시화)

  • Chung, Jaeho;Cho, Yeunwoo
    • Journal of the Korean Society of Visualization
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    • v.13 no.1
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    • pp.26-29
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    • 2015
  • A laboratory experiment was carried out to observe and visualize ventilated supercavitation phenomena around a moving underwater body which is attached to a newly designed high-speed (Max. 20 m/s) carriage system in a wave tank. Compared to the existing many other experimental studies using cavitation tunnels, where the body is at rest and the fluid is in motion in a bounded or closed environment, the present experimental study deals with super-cavity formation in unbounded or free-surface bounded environments, where the body is in motion and the fluid is at rest. Main attention is paid to the effective visualization of the steady-state cavity formations around a moving body and, those cavity formations are reported pictorially according to the body speed, ventilated air-pressure, and with or without a cavitator.

Optical Super-highway Network Maintenance and System Trends (초고속통신망 광케이블의 유지보수 및 시스템 발전방향)

  • Choi, Shin-Ho;Lee, Byeong-Wook;Park, Kap-Seok;Jang, Eun-Sang;Kim, Seong-Il
    • Proceedings of the KIEE Conference
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    • 1998.07g
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    • pp.2495-2497
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    • 1998
  • Fiber optic facilities are increasingly being deployed in loop applications for both busines and residential areas. These facilities support a variety of communications services that include high speed data and video using leading technologies such as Synchronous Optical Network (SONET), Wavelength Division Multiplexing(WDM). This proliferation of fiber optic facilities combined with the increasing pressure on network operators to reduce costs are fostering increased automation to reduce labor costs associated with providing and maintaining communications services. Effective fiber management and accurate records can improve the reliability and integrity of the future telecommunications networks and the quality of customer services. This paper describes the trend forward and the need for the deployment of Fiber Administration System (FAS) into the operations enviroment of a typical network provider.

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