• 제목/요약/키워드: Super Alloy

검색결과 146건 처리시간 0.026초

화력발전 소재 및 제조기술 개발 (Development trend of material and manufacturing process for fossil power generation)

  • 이경운;공병욱;김민수;강정윤
    • 한국압력기기공학회 논문집
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    • 제12권1호
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    • pp.141-148
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    • 2016
  • This paper presents an overview of worldwide electric power development and National $700^{\circ}C$ Hyper Supercritical coal-fired power generation(HSC) focus on materials and manufacturing process. To Increase the efficiency of electric power generation, It is necessary to increase steam temperature and pressure. In that case, New material and manufacturing process shall be developed for boiler and turbine component in high temperature and pressure operating condition. Therefore, Much Efforts in worldwide are progressing to develop materials and manufacturing technology and to build and operate an HSC.

에너지 전자상태 계산으로 도출된 이론값을 이용한 니켈 합금 설계 (Design of Nickel Alloys Using the Theoretical Values Calculated from the Electronic State Energies)

  • 백민숙;강법성;백경철;김병일;윤동주
    • 한국재료학회지
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    • 제25권11호
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    • pp.642-646
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    • 2015
  • Super alloys, which can be divided into three categories, i.e. Ni-base, Co-base, and Fe-base alloys, are widely used for high temperature applications. Since superalloys contain many alloying elements and precipitates, their chemistry and processing parameters need to be carefully designed. In this study, we designed a new Ni alloy to prevent corrosion due to water vapor and gases at high temperatures. The new alloy was designed using the theoretical value of the resulting energy electronic state calculation($DV-X{\alpha}$ method). The components that were finally used were Cr, Mo, and Ti, with Ni as a base. For these alloys, elements were selected in order to compare their values with that of the average theoretical basis for an Inconel 625 alloy. Finally, two kinds of Ni alloy were designed: Ni-28Cr-4Mo-2Ti and Ni-20Cr-10Mo-1Ti.

적층형 셀과 아연도금층을 이용한 고온고압 합성다이아몬드의 압력변화에 따른 물성 연구 (Property of the HPHT Diamonds Using Stack Cell and Zn Coating with Pressure)

  • 신운;송오성
    • 한국세라믹학회지
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    • 제49권2호
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    • pp.167-172
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    • 2012
  • Fine diamond powders are synthesized with a 420 ${\phi}$ cubic press and stack-cell composed of Kovar ($Fe_{54}Ni_{29}Co_{17}$) (or Kovar+7 ${\mu}m$-thick Zn electroplated) alloy and graphite disks. The high pressure high temperature (HPHT) process condition was executed at $1500^{\circ}C$ for 280 seconds by varying the nominal pressure of 5.7~10.6 GPa. The density of formation, size, shape, and phase of diamonds are determined by optical microscopy, field emission scanning electron microscopy, thermal gravimetric analysis-differential thermal ammnlysis (TGA-DTA), X-ray diffraction (XRD), and micro-Raman spectroscopy. Through the microscopy analyses, we found that 1.5 ${\mu}m$ super-fine tetrahedral diamonds were synthesized for Zn coated Kovar cell with whole range of pressure while ~3 ${\mu}m$ super-fine diamond for conventional Kovar cell with < 10.6 GPa. Based on $750^{\circ}C$ exothermic reaction of diamonds in TGA-DTA, and characteristic peaks of the diamonds in XRD and micro-Raman analysis, we could confirm that the diamonds were successfully formed with the whole pressure range in this research. Finally, we propose a new process for super-fine diamonds by lowering the pressure condition and employing Zn electroplated Kovar disks.

슈퍼오스테나이트 스테인리스강의 순환동전위 분극특성에 미치는 해수온도의 영향과 손상 거동에 관한 미시적 분석 (Effect of Seawater Temperature on the Cyclic Potentiodynamic Polarization Characteristics and Microscopic Analysis on Damage Behavior of Super Austenitic Stainless Steel)

  • 황현규;김성종
    • Corrosion Science and Technology
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    • 제20권6호
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    • pp.412-425
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    • 2021
  • Because austenitic stainless steel causes localized corrosion such as pitting and crevice corrosion in environments containing chlorine, corrosion resistance is improved by surface treatment or changes of the alloy element content. Accordingly, research using cyclic potentiodynamic polarization experiment to evaluate the properties of the passivation film of super austenitic stainless steel that improved corrosion resistance is being actively conducted. In this investigation, the electrochemical properties of austenitic stainless steel and super austenitic stainless steel were compared and analyzed through cyclic potentiodynamic polarization experiment with varying temperatures. Repassivation properties were not observed in austenitic stainless steels at all temperature conditions, but super austenitic stainless steels exhibited repassivation behaviors at all temperatures. This is expressed as α values using a relational formula comparing the localized corrosion rate and general corrosion rate. As the α values of UNS S31603 decreased with temperature, the tendency of general corrosion was expected to be higher, and the α value of UNS N08367 increased with increasing temperatures, so it is considered that the tendency of localized corrosion was dominant.

경년열화가 증용량 저이도 송전선의 기계적특성에 미치는 영향 (II) (Effect of Mechanical Properties by a Long Term Operation in High Capacity and Low Sag Conductor ( II ))

  • 김상수;김병걸;신구용;이동일;민병욱
    • 한국전기전자재료학회논문지
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    • 제19권1호
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    • pp.100-106
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    • 2006
  • Today, restricted energy sources, environmental considerations and the high cost of transporting fuel have limited the number and location of available power plant sites. The pressures resulting from these conditions have tended to require the construction of long, high-capacity, high-voltage power lines. it's used to adapt to STACIR/AW(Super Thermal-resistant Aluminum alloy Conductors, aluminum-clad Invar-Reinforced) conductor for coping with these situations. STACIR/AW conductor was formed by the combination of INVAR/AW as the core for low sag and super thermal-resistant aluminum alloy conductor for current capacity increase. increase of temperature by current capacity and long span lines make the susceptible to the deterioration of thermo-mechanical properties(conductivity, tensile strength, E-modulus and twist property et al). In the present work, changes of thermo-mechanical properties with aging have been studied in STACIR/AW $410 mm^2$ conductor with forms of single wire and strand wire.

코발트 취급사업장의 공기 중 코발트 노출평가 (Exposure Assessment of Airborne Cobalt in Manufacturing Industries)

  • 김재홍;정종현;피영규
    • 한국산업보건학회지
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    • 제25권2호
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    • pp.166-173
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    • 2015
  • Objectives: The purpose of this study was to evaluate cobalt concentrations in airborne inhalable, total and respirable dust from manufacturing industries using cobalt. Methods: To compare cobalt concentrations, three types of dust samplers(a 37mm closed cassette sampler, Institute of Occupational Medicine(IOM) sampler, and Aluminum cyclone sampler) were used. The analysis of cobalt concentrations was conducted using AAs based on the NIOSH 7300 method. Results: The geometric mean of cobalt concentration in total dust was $1.47{\mu}g/m^3$, and the rate of excess of the Korean Occupational Exposure Limit(KOEL) was 10.0%. The geometric mean concentrations of cobalt in super alloy manufacturing industries were higher than those in plating industries, and molding operations showed higher exposure levels to cobalt than did other operations. Conclusions: The rate of cobalt concentration in inhalable dust from super alloy manufacturing industries exceeding the Workplace Exposure Limit(WEL) as recommended by the Health & Safety Executive(HSE) was 7.1%, which means proper work environmental management is required through wet work environments. Given that molding operations had higher cobalt concentrations, it is necessary to apply measures such as local exhaust for reducing airborne dust in cobalt manufacture industries.

코발트기 초내열합금 ECY768의 고온 저주기피로 거동 (Low Cycle Fatigue Behavior of Cobalt-Base Superalloy ECY768 at Elevated Temperature)

  • 양호영;김재훈;하재석;유근봉;이기천
    • 한국안전학회지
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    • 제28권3호
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    • pp.18-22
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    • 2013
  • The Co-base super heat resisting alloy ECY768 is employed in gas turbine because of its high temperature strength and oxidation resistance. The prediction of fatigue life for superalloy is important for improving the efficiency. In this paper, low cycle fatigue tests are performed as variables of total strain range and temperature. The relations between strain energy density and number of cycle to failure are examined in order to predict the low cycle fatigue life of ECY768 super alloy. The lives predicted by strain energy methods are found to coincide with experimental data and results obtained from the Coffin-Manson method. The fatigue lives is evaluated using predicted by Coffin-Manson method and strain energy methods is compared with the measured fatigue lives at different temperatures. The microstructure observing was performed for how affect able to low-cycle fatigue life by increasing the temperature.

Fatigue Properties of Ti-Ni Shape Memory Alloy Wire Welded by Nd: YAG Laser

  • Kim, Y.S.;Kim, J.D.;Kil, B.L.
    • International Journal of Korean Welding Society
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    • 제3권1호
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    • pp.39-44
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    • 2003
  • The welded specimens were made by butt welding of the 2 wires of 50mm length using the pulsed YAG laser. The laser welded wires were tested for investigating the shape memory effect and the ability of super elasticity. The fatigue properties of the welded wires were investigated using the rotary bending fatigue tester specially designed for wires. Moreover, the effect of defocusing distance during laser welding on the static and fatigue properties was Investigated. The shape memory effect and super elasticity of the laser welded wires were approximately identical with that of base metal at the test temperature below 353K. However, the welded wires were broken within elastic limit at the test temperature above 353k. Under the cyclic bending loading conditions, the welded wires could be useful only below the elastic limit, while the base metal had sufficient fatigue life even the stress induced M-phase region. The fatigue strength of the welded wires was about half of that of the base metal. The deterioration of the static and fatigue properties in the welded wires was proven to be from the large difference of the transformation behavior between the base metal and welded part that is caused by vaporization of Ni-content at the welded part during the welding process. The defocusing distance below 3mm acted more largely on lowering the strength of the welded wires than that of 6mm or 8mm.

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Nb을 첨가한 HP 초내열강관의 제조개발에 필요한 원심주조 조건이 조직과 기계적성질에 미치는 효과 (The Effects of Centrifugal Casting Conditions on the Structure and Mechanical Properties in Fabrication Development of Super Heat-Resisting Steel Pipe of HP Alloy Modified with Nb)

  • 최상호
    • 한국주조공학회지
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    • 제14권6호
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    • pp.566-575
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    • 1994
  • The effects of varying the pouring temperature and the die preheating temperature in producing centrifugally cast HP alloy modified with Nb was evaluated on the basis of the resultant macrostructure, microstructure and hardness of these castings. Increased die preheating temperatures and pouring temperatures resulted in an increase in the thickness of the columnar dendritic zone, the primary and secondary dendrite arm spacing and the thickness of the zone of porosity at the casting I.D.(inner diameter). Lower die preheating temperature and pouring temperatures result in increased grain fineness and an increased zone of equiaxed grains. A higher hardness was achieved toward the casting O.D.(outer diameter) compared to the casting I.D., attributable to alloy segregation toward the casting I.D. and segregation differences resulting from reduced solidification cooling rates toward the casting I.D. Also, a higher hardness was realized at the cold end of the casting attributed to a more uniform distribution of carbides.

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