• Journal of the Korean Society of Propulsion Engineers
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• v.25 no.4
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• pp.19-27
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• 2021

In this study, a high-pressure subsacle thrust chamber was developed to verify the core technology for KSLV-II performance enhancement. The core technologies are the design of an injector for high-pressure combustion, development of a combustion stabilization device using the additive manufacturing technique, and the design and fabrication of mixing head and regeneratively cooled combustion chamber. The core technologies, which have been verified through the development of high-pressure subscale thrust chamber, will be used to develop large engine liquid rocket engine thrust chamber in the future.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.603-607
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• 2009

A Ni/Cr plating process has been developed for applying to inner wall of liquid rocket engine(LRE) thrust chamber. Ni plating conditions were selected through thermal shock test and endurance verification of the plating layers was performed through hot firing test of a subscale thrust chamber with Ni/Cr plating. Test results showed that a crack or separation of the plating layers was not found. Judging from the results, Ni/Cr plating could be applied to LRE thrust chamber as a substitute of air plasma sprayed ceramic coating which is presently being used.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.6
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• pp.3403-3409
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• 2014

Hot-firing tests were carried out using a mixing head with 19 swirl coaxial injectors and a combustion chamber with internal cooling channels. The propellants of liquid oxygen and kerosene(Jet A-1) were burned in a range of chamber pressures (59~82 bar) and mixture ratios (2.0~3.0). The temperature of water used as the cooling fluid was measured at the inlet and outlet of the cooling channels, and the heat flux was calculated. The aim of this study was to examine the effect of combustion instability on heat transfer in a subscale thrust chamber, and detect the temperature variation of cooling water. During several hot-firing tests, combustion instability was encountered which caused a 5~20% increase in heat flux. The peak heat flux took place in the initial stages of combustion instability.

• 한국연소학회:학술대회논문집
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• 2003.12a
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• pp.131-136
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• 2003

Experimental study on combustion characteristics of double swirl coaxial injectors has been conducted for the assessment of critical design parameters of injectors. A subscale thrust chamber has been fabricated with a water-cooled copper nozzle, which allows a chamber to be reused without replacing parts. Two different designs of injectors have been tested for the understanding of the effects of recess length on combustion. Clearly, the recess length drastically affects the combustion efficiency and hydraulic characteristics of the injector. Internal mixing of propellants in the injector with the recess number of two increases a combustion efficiency and reveals sound combustion although a pressure drop required for the similar amount of mass flow rates increases compared with the injector of the recess number of one.

• Journal of the Korean Society of Propulsion Engineers
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• v.8 no.1
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• pp.54-60
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• 2004

Experimental study on combustion characteristics of double swirl coaxial injectors has been conducted for the assessment of critical injector design parameters. A reusable, subscale thrust chamber has been fabricated with a water-cooled copper nozzle. Two different configurations of injectors have been tested for the understanding of the effects of recess length on high pressure combustion. Clearly, the recess length drastically affects the combustion efficiency and hydraulic characteristics of an injector. Internal mixing of propellants in an injector with recess number of two increases a combustion efficiency and reveals sound combustion although a pressure drop required for the same amount of mass flow rates increases compared with an injector of recess number of one.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2004.03a
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• pp.125-130
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• 2004

Experimental study on combustion characteristics of double swirl coaxial injectors has been conducted for the assessment of critical injector design parameters. A reusable, unielement thrust chamber has been fabricated with a water-cooled copper nozzle. Two principle design parameters, a swirl angle and a recess length, have been investigated through hot firing tests for the understanding of their effects on high pressure combustion. Clearly, both parameters considerably affect the combustion efficiency, dynamics and hydraulic characteristics of an injector. Internal mixing of propellants in a recess region increases combustion efficiency along with the increase of a pressure drop required for flowing the same amount of mass flow rates. It is concluded that pressure buildup due to flame can be released by the increase of LOx flow axial momentum or the reduction of a recess length. Dynamic pressure measurements of the thrust chamber show varied dynamic behaviors depending on injector configurations.

• Aerospace Engineering and Technology
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• v.7 no.2
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• pp.103-109
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• 2008

A study has been conducted on the bulging process of regenerative cooling nozzle which is essential for the manufacturing of liquid rocket thrust chamber. Tension tests have been performed for the material to be used for the development of the bulging process and mechanical properties are obtained by the test. Two or three bulging tools were required to complete the bulging process. The necking of the material was a major failure encountered in the bulging process and a research has revealed that grain size of the material has considerable effect on its occurrence. The presently developed bulging process with a controlled grain size material has been successfully applied to the manufacturing of subscale and 30-tonf full scale regeneratively cooled nozzle while demonstrating the applicability and usefulness of the presently developed bulging process.

• Journal of the Korean Society of Propulsion Engineers
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• v.8 no.2
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• pp.85-94
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• 2004

Experimental study on combustion characteristics of double swirl coaxial injectors has been conducted for the assessment of critical injector design parameters. A reusable, unielement thrust chamber has been fabricated with a water-cooled copper nozzle. Two principal design parameters. a swirl angle and a recess length, have been investigated through hot firing tests for the understanding of their effects on high pressure combustion. Clearly, both parameters considerably affect the combustion efficiency, dynamics and hydraulic characteristics of an injector. Internal mixing of propellants in a recess region increases combustion efficiency along with the increase of a pressure drop required for flowing the same amount of mass flow rates. It is concluded that pressure buildup due to flame can be released by the increase of LOx flow axial momentum or the reduction of a recess length. Dynamic pressure measurements of the thrust chamber show varied dynamic behaviors depending on injector configurations.

• Proceedings of the KSME Conference
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• 2001.06d
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• pp.846-851
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• 2001

For the successful development of the main engine of KSR(Korea Sounding Rocket)-III, Korea Aerospace Research Institute(KARI) carried out the experimental study on the subscale model engines. Several types of engines were tested on the Small Liquid Rocket Engine Test Facility. One of the typical test results of a Sub. engine(Sub. Mod.3) is presented here. It uses the Jet A-1 as fuel, liquid oxygen as oxidizer, and Tri-Ethyl Aluminium(TEA1) as ignition agent. The gas pressure feed system is adopted as a feeding mechanism and the design chamber pressure is 200psia. The physical phenomena are described in three regimes(ignition, transient, and steady state) with the pressure, thrust, flowrate and image data. And the pressure oscillation is analyzed in Fourier domain (<500Hz). Then we conclude that in this experiment, the engine shows the characteristic low frequency of 80Hz and it is stable for that frequency of pressure oscillation.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.4
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• pp.61-66
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• 2004

The objective of the present study is to develop methodology for the assessment of combustion stability of liquid rocket injectors. To simulate actual combustion occurring inside of a thrust chamber, a fullscale injector has been employed in the study, which bums gaseous oxygen and mixture of methane and propane. The main idea of the experiment is that the mixing mechanism is considered as a dominant factor significantly affecting combustion instability in a fullscale thrust chamber. A single split triplet injector has been used with an open-end cylindrical combustion chamber. The characteristics revealed by excited dynamic pressures in gaseous combustion show degrees of relative acoustic damping depending on operating conditions. Upon test results, the direct comparison between various types of injectors can be realized for the selection of the best design among prospective injectors.