• Title/Summary/Keyword: Structural integrity testing

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Modelling and simulation of a closed-loop electrodynamic shaker and test structure model for spacecraft vibration testing

  • Waimer, Steffen;Manzato, Simone;Peeters, Bart;Wagner, Mark;Guillaume, Patrick
    • Advances in aircraft and spacecraft science
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    • v.5 no.2
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    • pp.205-223
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    • 2018
  • During launch a spacecraft is subjected to a variety of dynamical loads transmitted through the launcher to spacecraft interface or air-born transmission excitations in the acoustic pressure field inside the fairing. As a result, spacecraft are tested on ground to ensure and demonstrate the global integrity of the structure against these loads, to screen the flight hardware for quality of workmanship and to validate mathematical models. This paper addresses the numerical modelling and simulation of the low frequency sine and random vibration tests performed on electrodynamic shaker facilities to comprise the mechanical-borne transmission loads through the launcher to spacecraft interface. Consequently, the paper reviews techniques and methodologies to derive a reliable and representative coupled virtual vibration testing simulation environment based on experimental data. These technologies are explored with the main objectives to ensure a stable, reliable and accurate control while testing. As a result, the use of the derived simulation models in combination with the added value of improved control and signal processing algorithms can lead to a safer and smoother vibration test control of the entire environmental test campaign.

Inspection of Underground Slurry Wall for LNG Storage Tank (LNG 저장 탱크 지중연속벽 품질시험)

  • Kim, Young-H.;Jo, Churl-Hyun;Lim, Seong-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.2
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    • pp.107-115
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    • 2003
  • Nondestructive testing was carried out in order to evaluate the structural integrity and construction quality of the slurry wall of the underground LNG storage tank. 9 test points were selected, and the wall thickness, rebar spacing, and compressive strength of the slurry wall were evaluated by stress wave impact-resonance method, GPR, sonic velocity, and rebound testing, respectively. As results, the wall thickness, rebar sparing and estimated compressive strength satisfy the design criteria.

Strain Measurement of Steel Roof Truss Using FBG Sensor during Construction of Reverse Shell Shaped Reinforced Concrete Structure (FBG 센서를 이용한 철근 콘크리트 역쉘구조물의 시공 중 건전성 관리를 위한 지붕철골트러스 변형률 계측)

  • Lee, Kun-Woo;Rhim, Hong-Chul;Seo, Tae-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.4
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    • pp.335-342
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    • 2011
  • Application of FBG (Fiber Bragg Grating) sensors to measure strain of steel roof trusses has been performed. This is to check and confirm the structural integrity of an unusually shaped, reverse shell structure made of reinforced concrete. The issue was to place sensors at proper location and compare the measured values to the results from structural analysis. It has been learned that a deliberate measurement scheme is needed in order to monitor a complex structure during construction. In this study, the measured values were within allowable range of strain, thus confirming the safety of the structure during measurement and construction.

Experimental investigation of the behaviour of a steel sub-frame under a natural fire

  • Santiago, Aldina;Simoes da Silva, Luis;Vaz, Gilberto;Vila Real, Paulo;Lopes, Antonio Gameiro
    • Steel and Composite Structures
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    • v.8 no.3
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    • pp.243-264
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    • 2008
  • This paper details a testing facility ("NATURAL FIRE FACILITY") that allows closely-controlled experimental testing on full-scale sub-frames while reproducing the spatially transient temperature conditions measured in real fires. Using this test facility, an experimental investigation of six steel sub-frames under a natural fire was carried out at the Department of Civil Engineering of the University of Coimbra. The main objective of these tests was to provide insight into the influence of these connection types on the behaviour of steel sub-structures under fire. The experimental layout is defined by two thermally insulated HEA300 columns and an unprotected IPE300 beam with 5.7 m span, supporting a composite concrete slab. Beam-to-column connections are representative of the most common joint type used on buildings: welded joints and extended, flush and partial depth plate. Finally, the available results are presented and discussed: evolution of the steel temperature; development of displacements and local deformations and failure modes on the joints zone.

Structural Analysis of a Carriage Shuttle System : A Material Supply Device for Small-Scale Machine Tools (소규모 공작기계용 소재공급장치의 이송 셔틀 시스템에 관한 구조해석)

  • Kang, Dae-Sung;Jung, Eun Ik;Kim, Kyung-Heui;Baek, Il-Cheon;Yi, Chung-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.62-68
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    • 2019
  • The aim of this study was to interpret the structure and dynamics of a transfer shuttle system as a material supply device for small machine tools. The following conclusions were obtained by performing a structural interpretation of the material supply equipment with respect to workload and the dynamical interpretation of a flexible multibody carriage shuttle. When a 1,000-kg workload was applied to a fork lift, the safety factor was approximately 1.86. To conservatively assess the integrity of the structure, a 1,000-kg workload would be proper. In the case of a deflection of the fork system, the width increased with increasing time. The greatest deflection occurred at 5.5 s, which was the largest increase in the time point of the fork system.

Ground Firing Test of a 75 Ton Class Engine System for KSLV II and its Structural Vibration Responses (75톤급 액체로켓엔진 지상연소시험 및 진동응답 분석)

  • Kim, Jin-Hyuk;Jeon, Seong Min;Park, Jongyoun;Yoo, Jaehan;Jeong, Eunhwan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.928-929
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    • 2017
  • A 75 ton class liquid rocket engine has been developed for KSLV II. Ground firing tests of the rocket engine were conducted to characterize and quantify its structural vibration under combustion testing environments. In this study, evaluation of dynamic response characteristics of the engine system was presented to verify its structural integrity and structural design during ground firing tests.

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High-temperature Structural Analysis of Small-scale Prototype of Process Heat Exchanger (III) (공정열교환기 소형 시제품에 대한 고온구조해석(III))

  • Song, Kee-Nam;Lee, Heong-Yeon;Kim, Chan-Soo;Hong, Seong-Duk;Park, Hong-Yoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.2
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    • pp.191-200
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    • 2011
  • A PHE (Process Heat Exchanger) is a key component of nuclear hydrogen system for massive production of hydrogen; the PHE transfers the very high temperature heat ($950^{\circ}C$) generated from the VHTR (Very High Temperature Reactor) to a chemical reaction. The Korea Atomic Energy Research Institute developed a small-scale gas loop for testing the performance of VHTR components and manufactured a modified PHE prototype for carrying out the testing in the gas loop. In this study, as a part of the evaluation of the high-temperature structural integrity of the modified PHE prototype which is scheduled to test in the gas loop, we carried out high-temperature structural analysis modeling, macroscopic thermal and structural analysis of the PHE prototype under the gas loop test conditions as a precedent study before carrying out the performance test in the gas loop. The results obtained in this study will be used to design the performance test setup for the modified PHE prototype.

Effect of tunnel fire: Analysis and remedial measures

  • Choubey, Bishwajeet;Dutta, Sekhar C.;Kumar, Virendra
    • Structural Engineering and Mechanics
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    • v.80 no.6
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    • pp.701-709
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    • 2021
  • The paper aims at improving the understanding and mitigating the effects of tunnel fires that may breakout due to the burning fuel and/or explosion within the tunnel. This study particularly focuses on the behavior of the commonly used horse shoe geometry of tunnel systems. The problem has been obtained using an adequate well-established program incorporating the Lagrangian approach. A transient-thermo-coupled static structural analysis is carried out. The effects of radiation and convection to the outer walls of the tunnel is studied. The paper also presents the impact of the hazard on the structural integrity of the tunnel. A methodology is proposed to study the tunnel fire using a model which uses equivalent steel sheet to represent the presence of reinforcements to improve the computational efficiency with adequate validation. A parametric study has been carried out and the effect of suitable lining property for mitigating the fire hazard is arrived at. Detailed analysis is done for the threshold limits of the properties of the lining material to check if it is acceptable in all aspects for the integrity of the tunnel. The study may prove useful for developing insights for ensuring tunnel fire safety. To conduct such studies experimentally are tremendously costly but are required to gain confidence. But, scaled models, as well as loading and testing conditions, cannot be studied by many trials experimentally as the cost will shoot up sharply. In this context, the results obtained from such computational studies with a feasible variation of various combinations of parameters may act as a set of guidelines to freeze the adequate combination of various parameters to conduct one or two costly experiments for confidence building.

Integrity Evaluation of Railway Bogie Using Infrared Thermography Technique (적외선 열화상 기술을 이용한 철도차량 대차 건전성 평가)

  • Kim, Jeong-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.2
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    • pp.144-149
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    • 2011
  • The lock-in thermography was employed to evaluate the integrity of railway bogies. Prior to the actual application on railway bogies, in order to assess the detectability of known flaws, the calibration reference panel was prepared with various dimensions of artificial flaws. The panel was composed of structural steel, which was the same material with actual bogies. Through lock-in thermography evaluation, the optimal frequency of heat source was determined for the best flaw detection. Based on the defects information, the actual defect assessments on railway bogie were conducted with different types of railway bogies, which were used for the current operation. In summary, the defect assessment results with thermography method showed a good agreement as compared with the conventional inspection techniques. Moreover, it was found that the novel infrared thermography technique could be an effective way for the inspection and the detection of surface defects on bogies since the infrared thermography method provided rapid and non-contact mode for the investigation of railway bogies.

Application of Fiber Optic Sensors for Monitoring Deflection and Deformation of a Pipeline (배관 변형 및 처짐 감시를 위한 광섬유 센서의 활용)

  • Lee, Jin-Hyuk;Kim, Dae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.6
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    • pp.460-465
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    • 2016
  • Long pipe structures are usually installed in fixtures located with regular intervals or laid underground. Therefore, deflection and deformation could easily occur due to their weight or ground activity. A shape monitoring technique can be used effectively to evaluate the integrity of the pipe structures. Fiber Bragg grating (FBG) sensors, which have an advantage of multiplexing could be used to measure strains at multiple-points of a long structure. In this study, to evaluate the integrity of a pipeline, a shape estimation technique based on strain information was proposed. Furthermore, different experiments were conducted to verify the performance of the proposed technique. Thus, the proposed shape estimation technique can represent the shape according to the deformation of the specimen using the FBGs. Moreover, calculated deflection of the pipeline using the estimation technique showed a good agreement with the actual deflection of the pipeline.