• Title/Summary/Keyword: Structural Weight

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A Numerical Study on the Structural Stability Optimization of the Core Components of a 17cc Automotive Compressor (17cc급 자동차용 압축기 핵심부품의 구조 안정성에 관한 수치적 연구)

  • Yang, Yong-Kun;Wu, Yu-Ting;Qin, Zhen;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.69-75
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    • 2021
  • Fuel economy has always been a major issue for the automotive industry due to environmental concerns. In particular, it is known that only 5-20% of the energy generated in a car that mainly uses an internal combustion engine is converted to increase fuel efficiency, many methods have been proposed. Among these methods, weight reduction is most commonly used because it is the simplest and cheapest. Weight is always the main reason for energy consumption, therefore, reducing weight is the best way to increase fuel efficiency while simultaneously saving on material costs. To reduce the weight of a compressor, material substitution is used. However, aluminum (a lighter metal substitute) is more fragile than steel, therefore, structural stability must be verified through testing. In this paper, we performed a 3D analysis to investigate whether aluminum can be used without compromising structural stability. Our investigation included static analysis and thermal analysis. As a result, we found that an aluminum swash plate can be safely applied on a shaft instead of steel; it reduces weight while maintaining stability that is equal to or better than steel.

Load and Structural Analysis of an Offshore Wind-Turbine Foundation with Weight Control Functionality (자중조절 기능이 있는 해상풍력 지지구조의 하중 및 구조해석)

  • Oh, Minwoo;Kim, Donghyun;Kim, Kiha;Kim, Seoktae
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.3
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    • pp.453-460
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    • 2016
  • Offshore wind turbines are divided into an upper wind turbine and a lower support structure. Offshore wind turbine system is required to secure high reliability for a variety of external environmental conditions compared to ground wind turbines because of additional periodic loads due to ocean wave and current effects. In this study, extreme load analyses have been conducted for the designed offshore wind turbine foundation with weight control functionality using computational fluid dynamics (CFD) then structural analyses have been also conducted to investigate the structural design requirement.

A Study on the Conceptual Design for the Material Substitution of Rolling Stock Structures (소재대체를 이용한 철도 차량구조의 개념설계 연구)

  • 구정서
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.17 no.2
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    • pp.171-181
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    • 2004
  • This paper developed the theoretical method to predict structural performances and weight reduction rates of a carbody when its materials should be substituted. For the material substitution design of the carbody, the bending, axial and twisting deformations are evaluated under the constant stiffness and strength conditions. For the design of the primary structures such as the center beams, the cross beams and the cantrails, the bending and axial deformations are investigated under the condition of the constant bending stiffness, the constant bending or buckling strength by considering both the material properties and the cross sectional shapes. The developed indices to measure the weight reduction by the material substitution give good informations on the weak and strong points of a carbody design.

Structural Analysis of Deformation and Force on Base Frame by Materials of Processed Food Equipment (가공식품 설비의 재질별 베이스 프레임에 관한 변형 및 하중 구조해석)

  • Kim, Ki-Hong;Kim, Seok-Ho;Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.5
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    • pp.741-746
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    • 2022
  • In this paper, structural analysis was conducted on the base frame for materials of the conveyor system that automatically produces nurungji. The materials of the base frame were selected as SS400, STS304, Al6063-5. Structural analysis performed Von-Mises stress and maximum displacement for 38 hot plates in real situation, and performed weight of distribution force for yield strength, and calculated safety factor. SS400 and STS304 have little displacement, but Al6063-5 is deformed to 0.149mm, which is 2.6 times greater than other materials. However, since the safety factor was calculated as 8.5, it can be applied to the applicable food processing equipment. The weight of the distributed force for the yield strength of the materials was 17.7kN for SS400, 14.7kN for STS304, and 10.2kN for Al6063-T5. When manufacturing other processed foods with a base frame of the same size, a material suitable for the corresponding weight should be selected.

Measuring the Factors Mediating the Effect of Food Involvement on Fruit Consumption (과일 소비에 미치는 음식 관여도의 영향을 매개하는 요인 평가)

  • Kang, Jong-Heon;Jeong, Hang-Jin
    • Journal of the East Asian Society of Dietary Life
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    • v.18 no.2
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    • pp.172-180
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    • 2008
  • The purpose of this study was to measure the causal relationships among food involvement, health, mood, convenience, sensory appeal, weight control, and fruit consumption. A total of 290 questionnaires were completed. A structural equation model was used to measure the causal effects of the constructs, and the structural analysis results for the data indicated an excellent model fit. The effects of food involvement on health, mood, convenience, sensory appeal, weight control, and fruit consumption were statistically significant. As expected, health, mood, and weight control had significant effects on fruit consumption. Moreover, food involvement had a significant indirect effect on fruit consumption through health, mood, convenience, sensory appeal and weight control. For the future development and testing of conceptual models that integrate the relationships among personality traits, food choice motives, and fruit consumption, this study may approach a deeper understanding of the complex relationships among fruit consumption behavior-related variables. Greater understanding of these complex relationships can improve the managerial diagnosis of the problem and opportunities for different marketing strategies, including fruit production and fruit product development and marketing communications.

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Structural Design Optimization of a High Speed Machining Center Using a Simple Genetic Algorithm (금형가공센터 고속 이송체의 최적설계)

  • 최영휴;박선균;배병태;이재윤;김태형;박보선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.74-78
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    • 2001
  • In this study, a multi-step optimization technique combined with a simple genetic algorithm is introduce to the structural design optimization of a high speed machining center. In this case, the design problem is to find out the best design variables which minimize the static compliance, the dynamic compliance, and the weight of the machine structure and meet some design constraints simultaneously. Dimensional thicknesses of the thirteen structural members along the static force loop of the machine structure are adopted as design variables. The first optimization step is a static design optimization, in which the static compliance and the weight are minimized under some dimensional and safety constraints. The second step is a dynamic design optimization, where the dynamic compliance and the weight are minimized under the same constraints. After optimization, the weight of the moving body was reduced to 9.1% of the initial design respectively. Both static and dynamic compliances of the optimum design are also in the feasible range even thought they were slightly increased than before.

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Multi-step Optimization of the Moving Body for the High Speed Machinining Center using Weighted Method and G.A. (가중치방법과 유전알고리즘을 이용한 금형가공센터 고속이송체의 다단계 최적설계)

  • 최영휴;배병태;강영진;이재윤;김태형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.23-27
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    • 1997
  • This paper introduces the structural design optimization of a high speed machining center using multi-step optimization combined with G.A.(Genetic Algorithm) and Weighted Method. In this case, the design problem is to find out the best design variables which minimize the static compliance, the dynamic compliance, and the weight of the machine structure simultaneously. Dimensional thicknesses of the thirteen structural members of the machine structure are adopted as design variables. The first step is the cross-section configuration optimization, in which the area moment of inertia of the cross-section for each structural member is maximized while its area is kept constant The second step is a static design optimization, In which the static compliance and the weight of the machine structure are minimized under some dimensional and safety constraints. The third step IS a dynamic design optimization, where the dynamic compliance and the structure weight are minimized under the same constraints. After optunization, static and dynamic compliances were reduced to 62.3% and 95.7% Eorn the initial design, while the weight of the moving bodies are also in the feaslble range.

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Design Optimization of a Rapid Moving Body Structure for a Machining Center Using G.A. with Variable Penalty Function (가변 벌점함수 유전알고리즘을 이용한 금형가공센터 고속이송체 구조물의 최적설계)

  • 최영휴;차상민;김태형;박보선;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.504-509
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    • 2003
  • In this paper, a multi-step optimization using a G.A.(Genetic Algorithm) with variable penalty function is introduced to the structural design optimization of a high speed machining center. The design problem, in this case, is to find out the best cross-section shapes and dimensions of structural members which minimize the static compliance, the dynamic compliance, and the weight of the machine structure simultaneously. The first step is the cross-section shape optimization, in which only the section members are selected to survive whose cross-section area have above a critical value. The second step is a static design optimization, in which the static compliance and the weight of the machine structure are minimized under some dimensional constraints and deflection limits. The third step is a dynamic design optimization, where the dynamic compliance and the structure weight are minimized under the same constraints as those of the second step. The proposed design optimization method was successful applied to the machining center structural design optimization. As a result, static and dynamic compliances were reduced to 16% and 53% respectively from the initial design, while the weight of the structure are also reduced slightly.

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Minimum Weight Design of the Boom of an Ecavator (굴삭기 붐의 최적 설계)

  • 임오강;신양범;이병우
    • Computational Structural Engineering
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    • v.6 no.1
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    • pp.91-98
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    • 1993
  • Minimum weight design of the boom of an excavator with stress and displacement constraints was performed. The procedure of analysis consists of the following steps. The finite element model of the boom was built up by using 227 triangular plate elements each of which has three nodes. And then the finite element program was implemented and its accuracy was verified by comparing its results with those of the commercial structural analysis package-ANSYS 4.4A. For the constraints of stresses and displacements, the design sensitivities of those were computed using direct differentiation method. To verify the reliability of them the results were compared with those of the finite difference method. The optimum design value was obtained by using PLBA(Pshenichny-Lim-Belegundu-Arora)non-linear optimization program which adopts the active set strategy. Using the above results, minimum weight design of an excavator boom showed an effect of 27% reduction in weight.

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Study on Structure Design of High-Stiffness for Multi-Function Automatic Lathe Bed (다기능 자동 선반 베드의 고강성 구조설계에 관한 연구)

  • Jo, Eun-Jeong;Lee, Yun-Chul;An, Jong-Bok;Lee, Yeong-Sik;Lee, Jae-Kwon;Kim, Kwang-Sun
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.1
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    • pp.112-116
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    • 2019
  • This study was carried out by structural analysis using finite element method for designing high rigidity structure of multi - functional automatic lathe bed. As a result of comparison, it was confirmed that the weight was designed to be higher than the maximum deformation amount. The shape and dimensions of the main pillars and walls of the bed were changed to derive the most suitable design for the multifunction automatic lathe bed. A model of structural design was derived with the goal of minimizing the maximum deformation amount of $20{\mu}m$ or less and the weight of the bed. As a result of applying the derived design improvement proposal to the multifunctional automatic lathe bed, 57.4% weight reduction and maximum principal stress decreased by 45.0% than the initial design model. It is expected that the optimum design that meets these design conditions will reduce the weight of the structure as well as improve the safety of the structure and reduce the machining error in the operation of the machine tool.