• Title/Summary/Keyword: Strip shape

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Development and validation of strip bending tester for measuring mechanical properties of freestanding thin films (자유지지 박막의 기계적 물성 측정을 위한 띠굽힘시험기의 개발 및 검증)

  • Park, Jung-Min;Kim, Jae-Hyun;Lee, Hak-Joo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.49-55
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    • 2008
  • Strip bending test has been frequently utilized to measure the mechanical properties of freestanding thin films in substitute for the micro-tensile test. However, in spite of its simplicity and reliability, strip bending test has a few problems, for example, the measurement of strain and the calculation of stress at zero strain. In this study, these problems are precisely reviewed and proved. Upon this review, strip bending tester has been developed, which uses the confocal laser displacement meter to measure the deformed configuration of the specimen and the possibility and limitation of this testing system is carefully investigated including the estimation of uncertainty of the measurement of strain. Finally, to prevent errors and to improve the accuracy of this testing system, the shape of the specimen has been carefully studied and is proposed.

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A new Model to Optimize the Process Conditions in Tension Leveling - Part I : Prediction of the Strip Curvature and the Roll Force (텐션 레벨링 공정 최적화를 위한 수식 모델 - Part I : 곡률 및 압하력 예측)

  • Cho, Y.S.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.22 no.7
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    • pp.371-376
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    • 2013
  • The shape defects such as edge waves and center buckles may be formed in the rolled strip because rolling can easily produce non-homogenous elongation across the strip width. The main purpose of tension leveling is to remove such defects by eliminating the differences in elongation. In this paper, a new approach for the optimization of the process conditions in tension leveling is presented. The approach consists of an analytic model for the prediction of the strip curvature and the force at each roll. The accuracy of the proposed model is examined through comparison with the predictions from a finite element model.

Analysis of Deformation and Residual Curvature of Steel Sheets in Strip Process Lines (박강판 제조공정에서의 소재 굽힘변형과 잔류만곡 발생 해석)

  • 박기철;전영우;정기조
    • Transactions of Materials Processing
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    • v.6 no.2
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    • pp.118-135
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    • 1997
  • In order to analyze the deformation and residual curvature of steel sheets in the strip processing lines, a program for calculating curvature and work hardening of sheet was developed. Strip deformation caused by repeated bending under tension in the process lines was analyzed on the basis of the incremental-plasticity theory with the mixed hardenting model for the purpose of predicting the strip shape and the yield stress change. The developed calculation program was applied to predict curl and gutter of sheets within a 10% difference. The yield stress increment was also predicted with the similar accuracy. Application of the model to tension legvelling process showed that gutter could be controlled by intermesh and elongation. The yield stress increment in the electro-galvanizing line calculated by the developed program was found to be dependent on the yield strength, the applied tension and the diameter of the smallest roll.

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Process Planning for Insert Metal of Weather Strip Using High Speed Rolling-Type (고속 압연방식을 이용한 Weather strip 용 Insert metal 공정설계)

  • Park, Ji-Su;Lee, Hyun-Woo;Jung, Sung-Yuen;Bae, Jun-Ho;Kim, Hwa-Young;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.11
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    • pp.1279-1287
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    • 2011
  • Weather strip is a functional component of a car body and doors for leaking protection, isolating outside noise and vibration reduction. Insert metal inserted to the weather strip plays a key role to keep the shape of the weather strip and increase its strength. Insert metal is mainly produced by a press process, which has low productivity and 40% material loss due to the scraps. To solve the problems, a high-speed rolling process for manufacturing the insert metal of weather strip is being attempted. In this study, the insert metal is manufactured by a high-speed rolling process, and its process variables: reduction, relative velocity of rollers and the number of passes, are optimized by using the FEA and the actual tests. The prototype was manufactured by the optimal process.

Electrical Characteristics of Crystalline Silicon Solar Cell Strip for High Power Photovoltaic Modules (고출력 슁글드 모듈 제작을 위한 결정질 실리콘 태양전지 분할 셀의 전기적 특성)

  • Noh, Eun Bin;Bae, Jae Sung;Kim, Jung Hoon;You, Jong Hyun;Lee, Jaehyeong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.34 no.6
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    • pp.433-437
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    • 2021
  • As the demand for new and renewable energy increases due to the depletion of fossil fuels, solar power generation, a core energy source for new and renewable energy, requires research on solar modules for high output power generation. In this paper, the electrical characteristics of solar cell strip at the edge and in the center of single-crystal silicon having a semi-square shape were analyzed. The cell strip located in the center showed the efficiency increase by 0.26% compared to the cell strip at the edge of the solar cell. A shingled photovoltaic module was manufactured for each cell strip. As a result, the output power of the module using the cell strip located in the center was higher by 0.992%.

Study on the Automatic Strip Layout Design of Shield Connector (쉴드 커넥터 스트립레이아웃 자동설계에 관한 연구)

  • Lee, Dong-Chun;Yun, Jae-Woong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.2
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    • pp.450-455
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    • 2017
  • A shield connector is an automotive electrical component that is used to connect electrical wiring in a vehicle. This part is made by progressive pressing using a phosphor bronze material with high electrical conductivity. The shape of the product is not complicated, but plastic forming techniques are required, such as deep drawing and bending, as well as shearing techniques such as piercing and notching. The finite element method was used to model the process. The strip layout design stage of the progressive die makes it possible to examine the thickness change, the stability of the forming process, and the spring-back. As a result of this analysis, it is possible to predict the correction values for the tendency of cracks, wrinkles, and incomplete plastic deformation, and to identify possible problems in advance. As a countermeasure against the forming error caused by the drawing process analysis, the drawing shape was modified and applied in the process design. For effective material utilization, a 3D strip layout was designed using an optimized blank shape based on nesting. The results improve the crack stability and spring-back of shield connector products produced through progressive pressing.

The Evaluation of Pullout Resistance and Installation Damage according to the Shape of Flexible Strip Reinforcement (신장형 띠형 보강재의 형상에 따른 인발저항 및 시공성능 평가 실험 연구)

  • Jeoung, Jaehyeung;Kim, Jaehong
    • The Journal of Engineering Geology
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    • v.31 no.3
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    • pp.321-332
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    • 2021
  • Though development of reinforced earth wall is on the rise recently, safety verification for various methods remains behind which has caused the problems including collapse after installation. This study aims to evaluate the field applicability of the shape of flexible strip reinforcement according to pullout resistance test and field damage test. The test specimens were 3 shape of reinforcement, the typical flexible band reinforcement, developed luged band reinforcement, and band type reinforcement made by cutting geogrid. It was found that reinforcement of type have strengths and weaknesses, respectively. The best type of flexible strip reinforcements can be selected, if the conditions are considered with the installation conditions of the reinforcing earth retaining wall and the particle size of the backfill materials.

Behavior of a Shape Memory Alloy Actuator with Composite Strip and Spring (복합재료 스트립과 스프링을 갖는 형상기억합금 작동기의 거동)

  • Heo, Seok;Hwang, Do-Yeon;Choi, Jae-Won;Park, Hoon-Cheol;Goo, Nam-Seo
    • Composites Research
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    • v.22 no.2
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    • pp.37-42
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    • 2009
  • This paper presents an experimental approach to design a bending-type actuator by using a shape memory alloy wire (SMA), composite strip, and spring. The SMA wire is attached to two edges of the bent strip to apply pre-stress to the SMA wire. The spring is used to provide recovery force right after actuation of the SMA wire. To investigate thermo-mechanical characteristics of the SMA wire, a series of DSC tests have been conducted and tensile tests under various levels of pre-stress and input power have been performed. Based on the measured properties of the SMA wire, bending-type actuators are designed and tested for different combination of strip, number of springs, and input power. It has been found that a bending-type actuator with a proper combination shows fast actuation performance and low power consumption.

Unsteady Transitional Boundary Layer due to Rotor Stator Interaction at Design and Off Design Operations (설계점 및 탈설계점에서의 rotor-stator 상호작용에 의한 비정상 천이 경계층의 수치해석적 연구)

  • Kang Dong Jin;Jun Hyun Joo
    • Journal of computational fluids engineering
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    • v.4 no.2
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    • pp.17-30
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    • 1999
  • The unsteady transitional boundary layer due to rotor-stator interaction was studied at two operation points, the design and one off design points. The off design point leads to lower blade loading and lower Reynolds number. A Navier-Stokes code developed in the previous study was parallelized to expedite computations. A low Reynolds number turbulence model was used to close the momentum equations. All computations show good agreement with experimental data. The wake induced transitional strip on the suction side of the stator is clearly captured at design point operation. There is no noticeable change in shape and phase angle of the wake induced strip even in the laminar sublayer. The wake induced transitional strip at off design point shows more complex structure. The wake induced transitional strip is observed only in the turbulent layer, and becomes obscure in the laminar sublayer and buffer layer. This behavior is probably consequent upon that the transition is governed by both wake induced strip and natural transition mechanism by Tollmien-Schlichting wave.

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Study on The Strip Layout Design of LCD Shield Case Using 3D CAD/CAM (3차원 CAD/CAM을 활용한 액정용 실드 케이스의 스트립 레이아웃 설계에 관한 연구)

  • Choi, Kye-Kwang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.979-983
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    • 2007
  • In this thesis, a strip layout drawing of LCD S/C (shield case) was prepared. In the press die, strip layout drawing is a major factor that decides the mass production of a product. The 3D CAD/CAM system was applied for the easy correction of the interference factor with other parts to be mounted. The material use ratio was enhanced to 60.17% by optimizing the blank layout and strip layout in double width array. Furthermore, the flatness of the product was made to fit the requirements by adding the bidding process intensively on the notching part where the occurrence of the change in shape is expected owing to the thin material. For the 3D CAD/CAM software, Unigraphics NX3.0 was used. The strip layout drawing was prepared in 12 processes.

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