• 제목/요약/키워드: Stretching Process

검색결과 160건 처리시간 0.027초

평면 응력 Bore Expanding 에 있어서의 평면이방성 의 영향 (The Effect of Planar Anisotropy in Plane-Stress Bore Expanding)

  • 주진원;이중홍;양동열
    • 대한기계학회논문집
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    • 제8권5호
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    • pp.435-441
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    • 1984
  • 본 연구에서는 반경 방항으로 균일하게 잡아당기는 문제에 대하여 등방성, 직 교 이방경, 평면 이방성의 해를 비교하고, 성형성에 중요한 의미를 갖는 두께방항 변 형도와 원주방항 응력의 분포에 대하여 해석한다. 또 냉간 압연된 철판을 사용하여 평저 펀치(flat punch)에 의한 스트레칭(stretching) 실험을 하고, 실험과 같은 경계 조건으로 시뮬레이션(simulation)하여 결과를 비교한다.

고강도 차체부품 제작 기술에 대한 연구 (The Study of Manufacturing Technology for Front Side Member Lower)

  • 박상언;김동규;이규현;김광희;이문용
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.293-296
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    • 2009
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal front side member manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

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직접미분 설계민감도 해석을 이용한 박판금속성형 공정변수 최적화 (I) -설계민감도 해석 - (Optimum Design of the Process Parameter in Sheet Metal Forming with Design Sensitivity Analysis using the Direct Differentiation Approach (I) -Design Sensitivity Analysis-)

  • 김세호;허훈
    • 대한기계학회논문집A
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    • 제26권11호
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    • pp.2245-2252
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    • 2002
  • Design sensitivity analysis scheme is proposed in an elasto -plastic finite element method with explicit time integration using a direct differentiation method. The direct differentiation is concerned with large deformation, the elasto-plastic constitutive relation, shell elements with reduced integration and the contact scheme. The design sensitivities with respect to the process parameter are calculated with the direct analytical differentiation of the governing equation. The sensitivity results obtained from the present theory are compared with that obtained by the finite difference method in a class of sheet metal forming problems such as hemi-spherical stretching and cylindrical cup deep-drawing. The result shows good agreement with the finite difference method and demonstrates that the preposed sensitivity calculation scheme is a pplicable in the complicated sheet metal forming analysis and design.

용접부를 고려한 레이저 합체박판 성형공정의 3차원 유한요소 해석 (3-D FEM Analysis of Forming Process for Laser Welded Blank Considering Welded Zone)

  • 금영탁
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 추계학술대회논문집
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    • pp.14-17
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    • 1999
  • The finite element formulation is developed for predicting strain distributions and weld line movements in the forming processes of laser welded blank. The welded zone(WZ) is modelled with several narrow finite elements whose material characteristics are analytically obtained from those of base metals based on the tensile tests. In order to show the reliability and effectiveness of weld element the forming process of hemispherical dome stretching and auto-body door inner panel stamping are simulated FEM predictions show good agreements with experimental observations.

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UHSS 하이드로포밍 개발을 위한 박육관의 롤 포밍 기술 연구 (The Study of Roll-forming Technology for UHSS Hydroformed Parts)

  • 박성필;권용재
    • 한국자동차공학회논문집
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    • 제23권1호
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    • pp.41-48
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    • 2015
  • In the automotive industry, it is required to reduce weight of the car and improve fuel efficiency. Competitive pricing is also a very important issue. That's why application of welded steel tube is increasing in order to produce a vehicle with a competitive price. Also, hydroforming technology is asking more and more for thinner tubing to realize to a lighter vehicle design. Steel tube is produced through a multi-stage process called roll forming. In that case, bucking and work hardening should be considered key forming technology is to prevent buckling and minimize work hardening during steel tubing for hydroforming To prevent buckling, it is required to optimize forming process in order to minimize stretching in edge sections and hold tightly cross-section during welding. And to minimize work hardening, it is needed to know the proper process to avoid reforming.

경추 초음파 영상에서 흉쇄유돌근 추출 (Extraction of Sternocleidomastoid Muscle for Ultrasound Images of Cervical Vertebrae)

  • 김광백
    • 한국정보통신학회논문지
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    • 제15권11호
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    • pp.2321-2326
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    • 2011
  • 경추는 머리와 몸통을 이어주는 중요한 요충지이기 때문에 매우 중요한 기관이며 매우 복잡한 구조로 되어있다. 본 논문에서는 경추 초음파 영상에서 경추 부분에 존재하는 흉쇄유돌근을 자동으로 검출하는 방법을 제안한다. 경추 초음파 영상에서 촬영 정보나 눈금자 등의 필요 없는 부분을 제외한 ROI(Region of Interest)영상을 추출하고 Ends-In Search Stretching 알고리즘을 적용하여 명암 대비를 강조한다. Stretching된 영상에 20 이상의 명암도를 가지는 픽셀을 대상으로 평균 이진화를 적용한 후, 잡음을 제거한다. 잡음이 제거된 영상에 흉쇄유돌근을 둘러싸고 있는 근막의 위치 정보를 이용하여 근막을 추출한 후, 근막의 객체 수에 따라서 각기 다른 방법을 적용하여 근육을 추출한다. 근막 객체가 하나인 경우에는 위에서 아래로 탐색하여 1차 근육 영역을 추출하고, 오른쪽에서 왼쪽으로 탐색하여 2차 근육 영역을 추출한 후, 1차와 2차 근육 영상을 하나로 합쳐 최종 근육 영역을 추출한다. 근막 객체가 두 개인 경우에는 근막 객체의 상단과 하단까지의 영역을 모두 추출한 후, 근막 객체 영역을 제거하는 방법으로 근육 영역을 추출한다. 추출된 근육 영역 중에서 두께가 가장 두꺼운 부분을 근육의 두께로 측정한다. 본 논문에서 제안된 방법을 경추 초음파 영상 30장을 대상으로 실험하여 물리치료사가 분석한 결과, 제안된 방법이 흉쇄유돌근을 정확히 추출되는 것을 확인하였다.

모짜렐라 치즈의 신전성 향상에 관한 연구 (A Study on the Improvement of Stretchability of Mozzarella Cheese)

  • 박희경;최수임;허태련
    • 한국축산식품학회지
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    • 제24권2호
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    • pp.156-163
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    • 2004
  • 모짜렐라 치즈의 신전성에 영향을 미치는 요인들 중 스타터 종류, 지방함량, 식염함량, 신축 시 온도에 변화를 주어 이러한 조건들이 어떠한 영향을 미치는지를 알아보기 위하여 치즈를 직접 제조한 후 4$^{\circ}C$ 냉장고에 저장하면서 10주 동안 2주 간격으로 신전성, 융해성, 지방유출 및 수용성 질소 화합물의 변화에 관한 실험을 실시하였다. L. bulgaricus를 스타터로 사용한 치즈의 신전성이 우수하였고, 융해성은 수용성 질소화합물의 함량이 저장기간초기에 높거나 그 증가율이 높은 L. bulgaricus 와 L. bulgaricus : Str. thermophilus = 1:2로 스타터를 사용한 치즈가 좋은 경향을 나타냈으며 지방 유출은 L. bulgaricus : Str. thermophilus = 1:3을 스타터로 사용한 치즈가 가장 좋았다. 지방 함량에서는 원유의 지방 함량을 2.0%로 조절하여 제조한 치즈의 신전성이 우수하였으며 융해성과 지방 유출은 원유의 지방 함량이 2.5와 3.0%가 좋은 결과를 나타냈다. 식염 함량이 0.5%일 때 신전성, 융해성과 지방 유출이 약 5주 후부터 저하되어 급격한 품질저하의 결과로 나타났다. 수용성 질소 화합물 함량 변화에서는 식염이 수용성 질소 화합물 억제 효과가 있음을 알 수 있었다. 신전성은 신장 시 온도가 7$0^{\circ}C$인 치즈가 우수하게 나타났으며, 융해성은 신장 시 온도가 6$0^{\circ}C$인 치즈가 우수하게 나타났다. 지방유출은 시료치즈 원 넓이의 2배인 52$\textrm{cm}^2$가 적정 범위로 나타났다.

알루미늄 합금의 일정 곡률 압출공정 개발 (Process Development of Constant Curvature Extrusion for Aluminum Alloy)

  • 조영준;이상곤;오개희;박상우;김병민
    • 소성∙가공
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    • 제16권7호
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    • pp.555-560
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    • 2007
  • This paper shows some achievements at bending of extruded aluminum profiles during the extrusion process. The conventional process for the production of bent profiles involves a successive extrusion, stretching, and bending of the profiles. Conventional bending methods can not meet demands far precision and cost-effective production in some cases, due to cross sectional deformation, irregular decrease of tube wall thickness and a complication of the process design. An estimation of spring-back required for precision of the bending radius can not always be achieved by the over bending of the profile. Since the profile is hot during the bending process, the spring-back phenomenon can be avoided. This means that an additional bending process is not necessary. Consequently, flexible bending can be achieved with cost reduction and quality improvement. Experimental tests were completed to study the relationship between curvature radius of profile and position of guide on the extrusion for vehicle bumper. A7108 is applied as a billet material in order to increase strength. The overall correlation between the experimental and numerical results is good. It is therefore concluded that the present method provides an efficient means for the constant curvature extrusion process.

Effects of Polymerization and Spinning Conditions on Mechanical Properties of PAN Precursor Fibers

  • Qin, Qi-Feng;Dai, Yong-Qiang;Yi, Kai;Zhang, Li;Ryu, Seung-Kon;Jin, Ri-Guang
    • Carbon letters
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    • 제11권3호
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    • pp.176-183
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    • 2010
  • PAN precursor fibers were produced via wet-spinning process, and effects of polymerization and spinning processes, especially the stretching process, were investigated on mechanical properties and micro-morphologies of precursor fibers. An increase in molecular weight, dope solid and densification and a decrease in surface defects were possible by controlling polymerization temperature, the number of heating rollers for densification and the jet stretch ratio, which improved the mechanical properties of precursor fibers. The curves for strength, modulus, tensile power and diameter as a function of stretch ratio can be divided into three stages: steady change area, little change area and sudden change area. With the increase of stretch ratio, the fiber diameter became smaller, the degree of crystallization increased and the structure of precursor fibers became compact and homogeneous, which resulted in the increase of strength, modulus and tensile power of precursor fibers. Empirical relationship between fiber strength and stretch ratio was studied by using the sub-cluster statistical theory. It was successfully predicted when the strengths were 0.8 GPa and 1.0 GPa under a certain technical condition, the corresponding stretch ratio of the fiber were 11.16 and 12.83 respectively.

냉간 전조압연 공정에서의 성형조건에 따른 재료의 물성변화분석 (Experimental Study for Enhancement of Material Strength In Cold Cross Wedge Rolling Process)

  • 윤덕재;김인호;최석우;임성주;이형묵
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.319-324
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    • 2004
  • Cross wedge rolling process is utilized to manufacture multi-stepped axis symmetrical parts. This process is generally performed under high temperature conditions in order to induce serious deformation. But cold cross wedge rolling process has been rarely studied due to the limits of deformation. Recently, the cold cross wedge rolling process has been utilized to enhance the material strength in specified parts of manufactured products. In this paper, experimental researches were carried out with various forming conditions of cold cross wedge rolling process in order to suggest the design guidance to make preform for cold cross wedge rolling. The tensile strength and the surface hardness of specified region were compared to that of initial material with the variation of the area reduction and the rotational speed of rolling die. With respect to the area reduction, the maximum tensile strength was linearly increased and the surface hardness was rapidly increased within lower percent of area reduction. The surface hardness was saturated over the rotational die speed of 0.8 RPM.

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