• Title/Summary/Keyword: Stress-Life Curve

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Fatigue Strength Assessment of the Cruciform Fillet Welded Joint Considering Stress Concentration at Weld Toe (응력집중을 고려한 십자형 필렛 용접재의 피로강도 평가)

  • Kim D. J.;Seck C. S.;Koo J. M.;Park J. S.;Seo J. W.;Goo B. C.
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.222-227
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    • 2004
  • Under cyclic loading, the fatigue failures of welded joints occur at weld toes which induce stress concentration by weld shape. So we need to obtain the peak stress and the S-N curve to assess the fatigue strength of welded joints. However the measurement of peak stress is of high uncertainty and low reproducibility, so we use nominal stress instead in fatigue tests of welded joints. In this study, fatigue tests to obtain S-N curves and FE analyses to obtain stress concentration factors were conducted for the two types of cruciform fillet welded joints, that is, load-carrying and non load-carrying types. Then we changed the obtained S-N curves to that based on peak stress using the hot-spot stress concept. From the analyses of the S-N curves obtained, we have concluded that there is a need to develop a new method to evaluate the fatigue life.

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Fatigue Characteristics of SM490A Welded Joints for Bogie Frame (대차 프레임용 SM490A 용접재의 피로 특성 평가)

  • Park Jae Sil;Seok Chang Sung;Koo Jae Mean;Shin Jae Ho;Goo Byeong Choon
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.146-153
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    • 2004
  • We compared the fatigue characteristics of weld metal with those of base metal, and not heat-treated with heat-treated. Also, we examined the influence of bead in a viewpoint of fatigue life. From the experimental results, it has been seen that the fatigue characteristics of welded specimens grinded the toe of bead are slightly better than not grinded. We have seen that the fatigue life is affected more by the stress concentration on the profile change in the weld toe rather than by residual stress influence, because heat-treated or not had almost no influence on the fatigue characteristics.

Evaluation of Fracture Detection Function for the Concrete by Self-Diagnosis CPGFRP (자기진단 CPGFRP의 파괴예측기능 평가를 위한 콘크리트 적용실험)

  • Choi, Hyun-Soo;Park, Jin-Sub;Jnng, Min-Soo;Kang, Byeung-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.11a
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    • pp.27-31
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    • 2003
  • To maintain serviceability of concrete structure more than proper it is necessary not only predict service life through periodical monitor but also need monitoring system to recognize optimal time and method for repair. Recently, CPGFRP, replacing some GFRP with CF, is developed and used for monitoring concrete fraction. But dramatic resistance change of CPGFRP is showed below 0.5% strain and it is not small strain in terms of monitoring micro crack in concrete. In other word, monitoring with CF is not suitable in low stress hut hight stress. In this study, we accessed applicable possibility and reliability of CPGFRP composite as monitoring sense that is proved very sensitive to stress through domestic and oversea previous study. CPGFRP composite plays a role in specimen like steel and increases flexural strength. CPGFRP composite shows resistance increasement in micro crack. In particular, CPUFRP is more sensitive than strangage in low stress. Resistance change ratio curve is very similar to strain curve so sensitivity and reliability is very excellent to monitor concrete fracture.

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Evaluation of Fracture Detection Function for the Concrete by Self-Diagnosis CPGFRP (자기진단 CPGFRP의 파괴예측기능 평가를 위한 콘크리트 적용실험)

  • 최현수;박진섭;정민수;강병희
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.05a
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    • pp.27-31
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    • 2003
  • To maintain serviceability of concrete structure more than proper it is necessary not only predict service life through periodical monitor but also need monitoring system to recognize optimal time and method for repair. Recently, CPGFRP, replacing some GFRP with CF, is developed and used for monitoring concrete fraction. But dramatic resistance change of CPGFRP is showed below 0.5% strain and it is not small strain in terms of monitoring micro crack in concrete. In other word, monitoring with CF is not suitable in low stress but hight stress. In this study, we accessed applicable possibility and reliability of CPGFRP composite as monitoring sense that is proved very sensitive to stress through domestic and oversea previous study. CPGFRP composite plays a role in specimen like steel and increases flexural strength. CPGFRP composite shows resistance increasement in micro crack. In particular, CPGFRP is more sensitive than strangage in low stress. Resistance change ratio curve is very similar to strain curve so sensitivity and reliability is very excellent to monitor concrete fracture.

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Estimation of Bending Fatigue Life of CWR in Concrete Track (콘크리트궤도 장대레일의 휨 피로수명 평가)

  • Sung, Deok-Yong;Tae, Sung-Sik;Park, Kwang-Hwa;Kong, Sun-Yong;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.64-71
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    • 2010
  • It is suggested that the service life of the continuous welded rail(CWR) is estimated by the relationship between the rail surface irregularity according to the accumulated passing tonnage and bending fatigue of welded part in CWR. In this study, based on the results of bending fatigue tests of rail and results of measuring tests in situ of rail bending stress, this study estimated the bending fatigue life of welded rail in concrete track, adopting a Haibach's rule. The bending fatigue life of CWR considered the rail surface irregularity, train speed and the S-N curve by types of rail welding. In addition, this study estimated it for the fracture probability 1%, 0.1%, 0.01%. Therefore, this study proposed bending fatigue life of CWR in concrete track.

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Estimation of Fatigue Life in Butt-Welded Zone of SM45C Steel Rod (강 봉(SM45C) 맞대기 용접부의 피로수명 평가)

  • Oh, Byung-Duck;Lee, Yong-Bok
    • Journal of Welding and Joining
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    • v.26 no.3
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    • pp.45-50
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    • 2008
  • SM45C steel rods being used generally for power transmission shafts and machine components was selected and welded by Butt-GMAW(Gas Metal Arc Welding) method. An estimation of fatigue life was studied by constructing S-N curve. Fatigue strength of base metal zone showed higher values than one of weld zone in low cycles between $10^4$ and $10^6$cycles. However, significant decrease in fatigue strength of base metal was found around $10^6$cycles, which were almost same as one of heat affected zone. This decrease was attributed that initial residual stress of the steel rods distributed by drawing process was diminished by continually applied load, and resulted in softening of base metal. The fatigue limit of the weld zone was highest in the boundary between deposited metal zone and heat affected zone, and followed by in the order of deposited metal zone, base metal zone, and heat affected zone. Based on these results, it is revealed that the stress for safety design of machine components using SM45C butt-welded steel rods must be selected within the region of the lowest fatigue limit of heat affected zone.

Fatigue behavior of circular hollow tube and wood filled circular hollow steel tube

  • Malagi, Ravindra R.;Danawade, Bharatesh A.
    • Steel and Composite Structures
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    • v.19 no.3
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    • pp.585-599
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    • 2015
  • This paper presents the experimental work on fatigue life and specific fatigue strength of circular hollow sectioned steel tube and wood filled circular hollow section steel tube. Burning effect was observed in the case of circular hollow sectioned steel tube when it is subjected to Maximum bending moment of 19613.30 N-mm at 4200 rpm, but this did not happen in the case of wood filled hollow section. Statistical analysis was done based on the experimental data and relations have been built to predict the number of cycles for the applied stress or vice versa. The relations built in this paper can safely be applied for design of the fatigue life or fatigue strength of circular hollow sections and wood filled hollow sections. Results were validated by static specific bending strengths determined by ANSYS using a known applied load.

Evaluation on the Structural Integrity and Fatigue Life of a Continuous Ship Unloader for Harbor Use (항만용 연속하역기 거더의 구조 강도와 피로 수명 평가)

  • Kim, Jung-Joo;Cho, Jong-Rae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.5
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    • pp.53-59
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    • 2019
  • Continuous ship unloaders (CSUs) are used for the uninterrupted transport of material in processing industries, power plants, and harbors in accordance with the stream rate of the material. This study analyzed the structural integrity and fatigue life of a CSU structure using finite element structural analysis in ANSYS APDL software. The stress varied greatly depending on the luffing angle and the slew angle of the boom conveyor. The structural integrity of the CSU girder was evaluated by applying ASME BPVC Section VIII Division 2. The fatigue cycle at the angle with the greatest stress difference was calculated. The fatigue cycle was calculated by applying the JIS B 8821:2013 fatigue curve. It was confirmed that the fatigue cycle of the CSU satisfies the allowable fatigue of 200,000 cycles.

The fatigue analysis using cumulative damage rule (Miner's rule) for the welding areas of carbody structure (누적손상법(Miner's rule)을 이용한 철도차량 차체 용접부의 피로평가)

  • Kim, Kwang-Woo;Park, Geun-Soo;Park, Hyung-Soon
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.30-34
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    • 2007
  • Structural integrity of railway vehicles should last for a long period against various and continuous fatigue loadings, and the carbody structures of railway vehicle are manufactured by applying multiform welding types for each material. Since the most of cracks are occurred and proceeded at the vicinity of welding area during the lifetime of carbody structure, the fatigue strength evaluation for welding area of carbody structure should have been carried out. Rotem Company has evaluated lifetime and fatigue strength of carbody structure according to the fatigue analysis based on the international standard and/or inner-official regulation. This study introduces the fatigue analysis method that we have evaluated and calculated the damages for the welding areas of carbody structure under various fatigue loading conditions using cumulative fatigue damage rule(Miner's rule) to verify whether the cumulative damage does exceed unity. This study contains the fatigue test of specimens to derive stress-life relations(S-N curve), sub-modeling analysis and the calculation of cumulative damages under fatigue loading. The fatigue analysis verifies the welding area shall be capable of withstanding under fatigue loading, identifies how critical area shall be selected and presents the principles to be used for design verification.

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Fatigue Life Prediction of Circular Notched CFRP Laminates (원공조치를 가진 탄소섬유강화 플라스틱 적층판의 피로수명에측)

  • Heo, Jae-Seok;Hwang, Un-Bong;Park, Hyeon-Cheol;Han, Gyeong-Seop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.832-842
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    • 1996
  • Fatigue life prediction and fatigue behavior of circular notched carbon fiber reinforced plastic laminates are presented. Point and average stress criteria by Whitney and Nuismer are generalized to fatigue fracture criteria for notched laminates. Residual strength degradation model and the assumptions on the stress redistribution are introduced during the derivation of prediction equations. S-N curve, Basquin's relation, and H and H's FLPE1 are chosen for evaluation of residual strength of unnotched laminates and six prediction equations are derived. Experiments are performed using Graphite/Epoxy laminates whose fiber orientation is $[0$^\circ$/+45$^\circ$/-45$^\circ$/90$^\circ$]s. Presented prediction equations are reasonably close to experimental data and proposed appoach is found to be suitable to predict fatigue life of notched composite laminates.