• Title/Summary/Keyword: Stress Method

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Stress Analysis of the Prestressed Dies by Using FEM (유한요소법을 이용한 예압된 금형의 응력해석)

  • Yeo, Hong-Tae;Choi, Young;Hur, Kwan-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.114-122
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    • 1999
  • By using the FEM, a method for the stress analysis of the presented dies has been proposed. In this method, FEM and Lame equation are used for the analysis of the die insert and the stress ring, respectively. The proposed method includes the calculation of the contact pressure between the die insert and the stress ring. To show the validity, the proposed method has been applied to the simple test problem. The results of the stress analysis have been compared with the results of ANSYS, a commercial FE-code. Cold extrusion has been simulated by using the rigid-plastic FEM and the results of the deformation analysis have been used as the input of the die structure analysis. The stress states of the prestressed extrusion die have been obtained. The stress analysis of the die insert with stress rings has also been performed during extrusion.

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Stress Analysis of Hollow Cylinder with Inner Cracks Subjected to Torsion Moment (내부크랙을 가지며 비틀림모멘트를 받는 중공축의 응력해석)

  • Lee, Jong-Sun;Ha, Young-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.46-52
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    • 1998
  • In fracture problems, stress intensity factors obtained theoretically and experimentally have been effectively utilized in the analytical evolution of the cracks effect. The effect of surface crack of a cylindrical and a hollow cylindrical bar is investigated, as well as the effect of the thickness of a hollow cylindrical bar and inclined crack of a hollow cylinder subjected to torsion moment. In this study, stress intensity factor Km of mode III which expresses the stress state in the neighborhood of a crack tip is used. stress analysis was conducted on the inside of hollow cylinder inthe axial direction of three dimensional crack tip subjected to torsion moment by combining the caustics method and the stress freezing method.

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Influence of the Inclined Hole in Residual Stresses Measurement Using the Hole-Drilling Method (구멍뚫기법을 이용한 잔류응력 측정시 경사구멍의 영향)

  • Kim, Cheol;Yang, Won-Ho;Seok, Chang-Sung;Heo, Sung-Pil
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.6
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    • pp.201-206
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    • 2001
  • The hole-drilling method makes a little hole through the metal surface that has residual stress and measures the relieved stress with a strain gage. It is used widely in measuring the residual stress of surfaces. In this method, the inclined hole is one of the source of error. This paper presents a finite element analysis of influence of the inclined hole for the uniaxial residual stress field. The stress differences between measured and applied residual stress increase proportionally to inclined angle of the hole. The correction equations which easily obtain the residual stress taking account of the inclined angle and direction are derived. The measurement error of stress due to the inclined hole can be reduced to around 1% through this study.

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An Evaluation of Residual Stress Redistribution in the Welding Residual Stress Field Caused by Fatigue Crack Propagation by Finite Element Method (용접잔류응력장에서 피로균열의 전파에 따른 잔류응력 재분포에 대한 해석적 평가)

  • Park, Eung-Joon;Kim, Eung-Joon
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.92-96
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    • 2008
  • An investigation was performed to predict residual stress redistribution for the crack propagation initially through tensile residual stress field. The analytical method, which is based on Dugdale model by finite element analysis using elastic analysis method considering the superposition principle, was proposed to estimate the redistribution of residual stress caused by crack propagation. The various aspect of distribution of residual stress caused by crack propagation was examined based on the configuration change of specimen. The analysis results show that the aspect of redistribution of residual stress caused by crack propagation depends on the width of the specimen provided that the initial distribution of residual stress is identical.

Thermal stress analysis around a cavity on a bimetal

  • Baytak, Tugba;Bulut, Osman
    • Structural Engineering and Mechanics
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    • v.69 no.1
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    • pp.69-75
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    • 2019
  • The plates made of two materials joined to each other having the different coefficient of thermal expansions are frequently encountered in the industrial applications. The stress analysis of these members under the effect of high-temperature variation has great importance in design. In this study, the stress analysis of the experimental model developed for the problem considered here was performed by the method of photothermoelasticity. The thermal strains were formed by the mechanical way and these were fixed by the strain freezing method. For the stress measurements, the method of slicing is applied which provides three-dimensional stress analysis. The analytical solution in the literature was compared with the related stress distribution obtained from the model. Moreover, the axisymmetric finite element model developed for the problem was solved by ABAQUS and the results obtained here compared with those of the experimental model and the analytical solution. As a result of this study, this experimental method and numerical model can be used for these type of thermal stress problems which have not been comprehensively analyzed yet.

Measurement of Residual Stress Distribution in the Depth Direction of Annealed Materials of Lapped Bearing Steel Using Weighted Averaging Analysis Method (가중평균 해석법을 이용한 래핑된 베어링강 어닐링재료의 깊이방향에 대한 잔류응력분포 측정)

  • Chang-Suk Han;Chan-Woo Lee
    • Korean Journal of Materials Research
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    • v.33 no.5
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    • pp.205-213
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    • 2023
  • This paper reports the results of an experimental examination using X-rays to test annealing materials for lapped bearing steel (STB2), to confirm the validity of the weighted averaging analysis method. The distribution behavior for the α𝜓-sin2𝜓 diagram and the presence or absence of differences in the peak method, half-value breadth method, and centroid method were investigated. When lapping the annealed bearing steel (STB2) material, a residual stress state with a non-directional steep gradient appeared in the surface layer, and it was found that the weighted averaging analysis method was effective. If there is a steep stress gradient, the sin2𝜓 diagram is curved and the diffraction intensity distribution curve becomes asymmetric, resulting in a difference between the peak method, half-value breadth method, and centroid method. This phenomenon was evident when the stress gradient was more than 2~3 kg/mm2/㎛. In this case, if the position of the diffraction line is determined using the centroid method and the weighted averaging analysis method is applied, the stress value on the surface and the stress gradient under the surface can be obtained more accurately. When the stress gradient becomes a problem, since the curvature of the sin2𝜓 diagram appears clearly in the region of sin2𝜓 > 0.5, it is necessary to increase the inclination angle 𝜓 as much as possible. In the case of a lapping layer, a more accurate value can be obtained by considering 𝜎3 in the weighted averaging analysis method. In an isotropic biaxial residual stress state, the presence or absence of 𝜎3 can be determined as the presence or absence of strain for sin2𝜓≈0.4.

Fatigue reliability analysis of steel bridge welding member by fracture mechanics method

  • Park, Yeon-Soo;Han, Suk-Yeol;Suh, Byoung-Chul
    • Structural Engineering and Mechanics
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    • v.19 no.3
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    • pp.347-359
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    • 2005
  • This paper attempts to develop the analytical model of estimating the fatigue damage using a linear elastic fracture mechanics method. The stress history on a welding member, when a truck passed over a bridge, was defined as a block loading and the crack closure theory was used. These theories explain the influence of a load on a structure. This study undertook an analysis of the stress range frequency considering both dead load stress and crack opening stress. A probability method applied to stress range frequency distribution and the probability distribution parameters of it was obtained by Maximum likelihood Method and Determinant. Monte Carlo Simulation which generates a probability variants (stress range) output failure block loadings. The probability distribution of failure block loadings was acquired by Maximum likelihood Method and Determinant. This can calculate the fatigue reliability preventing the fatigue failure of a welding member. The failure block loading divided by the average daily truck traffic is a predictive remaining life by a day. Fatigue reliability analysis was carried out for the welding member of the bottom flange of a cross beam and the vertical stiffener of a steel box bridge by the proposed model. Results showed that the primary factor effecting failure time was crack opening stress. It was important to decide the crack opening stress for using the proposed model. Also according to the 50% reliability and 90%, 99.9% failure times were indicated.

A Root Fillet Stress Calculation Method for Thin-Rimmed spur Gears (얇은 림 평치차의 이뿌리 응력 계산법)

  • Chong, Tae-Hyong;Choi, Jae-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.2
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    • pp.89-105
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    • 1991
  • A method to apply the approximation formulae[1] for tooth fillet and root stresses of a thin-rimmed rack to the calculation of stress state of thin-rimmed external and internal spur gears is introduced. The stress values by the method proposed in this paper have shown good agreement with those by the REM analysis and also by the stress measurement of strain survey investigation. By this method, reliable stress state at tooth fillet and root areas in the thin-rimmed external and internal spur gears can be easily calculated, and a practical design method for the bending strength of such thin-rimmed gears is established.

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Academic Stress, Coping Method, and Stress Symptoms of High School Students (일부 고등학생들의 학업스트레스와 이에 대한 대처방식 및 스트레스 증상)

  • Lee, In-Suk
    • Journal of the Korean Society of School Health
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    • v.19 no.2
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    • pp.25-36
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    • 2006
  • Purpose : To investigate academic stress, coping method, and stress symptoms of high school students. Methods : Four hundreds-forty five high school students were studied from 14th July to 21th July, 2006. All subjects were in 1st, 2nd and 3rd grade of two high school in Seoul. The academic stress, coping method and stress symptoms were evaluated by questionnaire. Results : Male students showed more academic stress than female students. There was a significant difference in the academic stress according to sex. The 2nd grade students show the highest score of academic stress in the 3 factors(parents, teacher, and friend). Male students used more active coping methods to academic stress than female students. There was a significant difference in the coping methods to academic stress according to sex. There were positive correlations between the academic stress and the stress symptoms. Among the academic stress factors, parents and teacher factor influenced physiologic, psychologic, and behavioral symptom of stress symptoms. The friend factor influenced psychologic and behavioral symptom of stress symptoms. Conclusion : According to the study results, we must provide high school students more effective coping methods to academic stress at school environment.

Calculation of dynamic stress intensity factors and T-stress using an improved SBFEM

  • Tian, Xinran;Du, Chengbin;Dai, Shangqiu;Chen, Denghong
    • Structural Engineering and Mechanics
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    • v.66 no.5
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    • pp.649-663
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    • 2018
  • The scaled boundary finite element method is extended to evaluate the dynamic stress intensity factors and T-stress with a numerical procedure based on the improved continued-fraction. The improved continued-fraction approach for the dynamic stiffness matrix is introduced to represent the inertial effect at high frequencies, which leads to numerically better conditioned matrices. After separating the singular stress term from other high order terms, the internal displacements can be obtained by numerical integration and no mesh refinement is needed around the crack tip. The condition numbers of coefficient matrix of the improved method are much smaller than that of the original method, which shows that the improved algorithm can obtain well-conditioned coefficient matrices, and the efficiency of the solution process and its stability can be significantly improved. Several numerical examples are presented to demonstrate the increased robustness and efficiency of the proposed method in both homogeneous and bimaterial crack problems.