• Title/Summary/Keyword: Strain-Hardening Effect

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Analytical Study of the Effect of Material Properties on the Formability of Sheet Metals based on the M-K Model (M-K 모델 기반의 박판금속 성형성 평가에서 물성의 영향에 대한 해석적 연구)

  • Lou, Y.;Kim, S.B.;Huh, H.
    • Transactions of Materials Processing
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    • v.19 no.7
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    • pp.393-398
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    • 2010
  • This paper investigates the effect of material properties on the formability of sheet metals based on the Marciniak-Kuczynski model (M-K model). The hardening behavior of the material is modeled as the Hollomon model with the strain rate effect. The yield surfaces are constructed with Hosford79 yield function. The material properties considered in this study include the R-value, the strain hardening exponent, the strain rate hardening exponent, and the crystal structure of the material. The effect of the crystal structure on formability is roughly expressed as the change of the yield surface by varying the value of the exponent in Hosford79 yield function. Results show that the R-value affects neither the magnitude nor the shape of right hand side of forming limit diagrams (FLDs). Higher strain hardening exponent and higher strain rate hardening exponent improve the formability of sheet metals because they stabilize the forming processes.

Effect of material hardening model for canister on finite element cask drop simulation for strain-based acceptance evaluation

  • Kim, Hune-Tae;Seo, Jun-Min;Seo, Ki-Wan;Yoon, Seong-Ho;Kim, Yun-Jae;Oh, Chang-Young
    • Nuclear Engineering and Technology
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    • v.54 no.3
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    • pp.1098-1108
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    • 2022
  • The effect of the material hardening model of the canister on a finite element vertical cask drop simulation is investigated for the strain-based acceptance evaluation. Three different hardening models are considered in this paper: the isotropic hardening model, the strain rate-dependent Johnson-Cook (J-C) hardening model, and the modified J-C model which are believed to be the most accurate. By comparing the results using the modified J-C model, it is found that the use of the J-C model provides similar or larger stresses and strains depending on the magnitudes of the strain and strain rate. The use of the isotropic hardening model always yields larger stresses and strains. For the strain-based acceptance evaluation, the use of the isotropic hardening model can produce highly conservative assessment results. The use of the J-C model, however, produces satisfactory results.

Autofrettage Analysis of Compound Cylinder with Power Function Strain Hardening Model (멱함수 가공경화 모델을 이용한 복합실린더의 자긴가공해석)

  • Park, Jae-Hyun;Lee, Young-Shin;Shim, Woo-Sung;Kim, Jae-Hoon;Cha, Ki-Up;Hong, Suk-Kyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.6
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    • pp.488-495
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    • 2008
  • In order to achieve long fatigue lifetimes for cyclically pressurized thick cylinders, multi-layered compound cylinder has been proposed. Such compound cylinder involves a shrink-fit procedure incorporating a monobloc tube which has previously undergone autofrettage. The basic autofrettage theory assumes elastic-perfectly plastic behaviour. Because of the Bauschinger effect and strain-hardening, most materials do not display elastic-perfectly plastic properties and consequently various autofrettage mo dels are based on different simplified material strain-hardening models, which is assumed that combination of linear strain-hardenig and power strain-hardening model. This approach gives a more accurate prediction than the elastic-perfectly plastic model and is suitable for different strain-hardening materials. In this paper, a general autofrettage model that incorporates the material strain-hardening relationship and the Bauschinger effect, based upon the actual tensile-compressive stress-strain curve of a material was proposed. The model was obtained using the von Mises yield criterion and plane strain condition. The tensile-compressive stress-strain curve was obtained by experiment. The parameters needed in the model were determined by fitting the actual tensile-compressive curve of the material. Finally, strain- hardening model was compared with elastic-perfectly plastic model.

Effects of Strain Hardening Exponents on the Retardation of Fatigue Crack Propagation (가공경화지수가 피로균열 지연거동에 끼치는 영향)

  • 김상철;강동명
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1193-1199
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    • 1990
  • Effects of strain hardening exponents on the behavior of fatigue crack propagation are experimentally investigated. The retardation effect of fatigue crack propagation after single overloading is investigated in relation to strain hardening exponent and crack closure. A relationship between crack opening ratio and strain hardening exponents is inspected through an examination of the crack closure behavior. An empirical equation relating retardation effect of fatigue crack propagation after single overloading, percent peak load and strain hardening exponent of materials is proposed.

Microscopic Investigation of the Strain Rate Hardening for Polycrystalline Metals (철강재료 변형률속도 경화의 미시적 관찰)

  • Yoon, J.H.;Park, C.G.;Kang, J.S.;Suh, J.H.;Huh, M.Y.;Kang, H.G.;Huh, H.
    • Transactions of Materials Processing
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    • v.17 no.1
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    • pp.46-51
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    • 2008
  • Polycrystalline materials such as steels(BCC) and aluminum alloys(FCC) show the strain hardening and the strain rate hardening during the plastic deformation. The strain hardening is induced by deformation resistance of dislocation glide on some crystallographic systems and increase of the dislocation density on grain boundaries or inner grain. However, the phenomenon of the strain rate hardening is not demonstrated distinctly in the rage of $10^{-2}$ to $10^2/sec$ strain rate. In this paper, tensile tests for various strain rates are performed in the rage of $10^{-2}$ to $10^2/sec$ then, specimens are extracted on the same strain position to investigate the microscopic behavior of deformed materials. The extracted specimens are investigated by using the electron backscattered diffraction(EBSD) and transmission electron microscopy(TEM) results which show the effect of texture orientation, grain size and dislocation behavior on the strain rate hardening.

Nominal Flexural Strength Considering Strain-hardening Effect of HSB600 Steel for Composite I-girders in Positive Bending (HSB600 강재의 변형-경화를 고려한 강합성 I-거더의 정모멘트부 공칭휨강도)

  • Lim, Ji Hoon;Choi, Dong Ho
    • Journal of Korean Society of Steel Construction
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    • v.29 no.1
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    • pp.1-12
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    • 2017
  • This paper proposes nominal flexural strength considering strain-hardening effect of HSB600 high performance steel for compact composite I-girders in positive bending. Unlike conventional steels, HSB600 undergoes strain-hardening just after yielding without going through yield plateau. However, because the nominal flexural strength specified in domestic and foreign bridge design specifications has been developed for the conventional steel composite girders, the nominal flexural strength does not appropriately consider the strain-hardening of HSB600. Therefore, plastic moment considering a strain-hardening is proposed so as to consider effect of the strain-hardening of HSB600 on flexural strength and then moment-curvature analysis is performed to a wide range of cross-sections. From results of the analysis, a parameter representing the effect of the strain-hardening on the flexural strength of HSB600 composite girders is proposed. Furthermore, by using this parameter, the nominal flexural strength considering the strain-hardening effect for HSB600 composite I-girders in positive bending is proposed and then evaluated by comparing with the current AASHTO LRFD bridge design specifications.

Modeling of Superplastic Forming Process for Aluminum Alloys with Strain Hardening Effect (가공경화를 고려한 알루미늄 함금의 초소성성형공정해석)

  • 권용남;장영원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.03a
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    • pp.172-184
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    • 1996
  • Superplastic forming of thin sheet into complex shape is an important manufacturing process especially in aerospace industry. The main interest in modeling the superplastic forming process is to predict the forming pressure cycle to maintain optimum strain rate and the resulting thickness distribution. Many researchers have attemped to model superplastic forming using the various techniques including finite element method. But in most of their researches have disregarded the strain hardening effect which which occurs in several superplastic materials. In this study ABAQUS finite element code was used for prediction of process variables for axisymmetric cup forming of Supral 100 and 7075Al alloys considereing strain hardening. The performance of numerical results were compared with the experimental results.

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On the Role of Kinematic Hardening Rules in Predicting Relaxation Behavior (응력이완 거동의 예측에 대한 이동경화법칙의 역할)

  • Ho, Kwang-Soo
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.579-585
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    • 2008
  • Numerous experimental investigations on metallic materials and solid polymers have shown that relaxation behavior is nonlinearly dependent on prior strain rate. The stress drops in a constant time interval nonlinearly increase with an increase of prior strain rate. And the relaxed stress associated with the fastest prior strain rate has the smallest stress magnitude at the end of relaxation periods. This paper deals with the performance of three classes of unified constitutive models in predicting the characteristic behaviors of relaxation. The three classes of models are categorized by a rate sensitivity of kinematic hardening rule. The first class uses rate-independent kinematic hardening rule that includes the competing effect of strain hardening and dynamic recovery. In the second class, a stress rate term is incorporated into the rate-independent kinematic hardening rule. The final one uses a rate-dependent format of kinematic hardening rule.

Effects of strain hardening of steel reinforcement on flexural strength and ductility of concrete beams

  • Ho, J.C.M.;Au, F.T.K.;Kwan, A.K.H.
    • Structural Engineering and Mechanics
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    • v.19 no.2
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    • pp.185-198
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    • 2005
  • In the design of reinforced concrete beams, it is a standard practice to use the yield stress of the steel reinforcement for the evaluation of the flexural strength. However, because of strain hardening, the tensile strength of the steel reinforcement is often substantially higher than the yield stress. Thus, it is a common belief that the actual flexural strength should be higher than the theoretical flexural strength evaluated with strain hardening ignored. The possible increase in flexural strength due to strain hardening is a two-edge sword. In some cases, it may be treated as strength reserve contributing to extra safety. In other cases, it could lead to greater shear demand causing brittle shear failure of the beam or unexpected greater capacity of the beam causing violation of the strong column-weak beam design philosophy. Strain hardening may also have certain effect on the flexural ductility. In this paper, the effects of strain hardening on the post-peak flexural behaviour, particularly the flexural strength and ductility, of reinforced normal- and high-strength concrete beams are studied. The results reveal that the effects of strain hardening could be quite significant when the tension steel ratio is relatively small.

Pseudo-strain hardening and mechanical properties of green cementitious composites containing polypropylene fibers

  • Karimpour, Hossein;Mazloom, Moosa
    • Structural Engineering and Mechanics
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    • v.81 no.5
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    • pp.575-589
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    • 2022
  • In order to enhance the greenness in the strain-hardening composites and to reduce the high cost of typical polyvinyl alcohol fiber reinforced engineered cementitious composite (PVA-ECC), an affordable strain-hardening composite with green binder content has been proposed. For optimizing the strain-hardening behavior of cementitious composites, this paper investigates the effects of polypropylene fibers on the first cracking strength, fracture properties, and micromechanical parameters of cementitious composites. For this purpose, digital image correlation (DIC) technique was utilized to monitor crack propagation. In addition, to have an in-depth understanding of fiber/matrix interaction, scanning electron microscope (SEM) analysis was used. To understand the effect of fibers on the strain hardening behavior of cementitious composites, ten mixes were designed with the variables of fiber length and volume. To investigate the micromechanical parameters from fracture tests on notched beam specimens, a novel technique has been suggested. In this regard, mechanical and fracture tests were carried out, and the results have been discussed utilizing both fracture and micromechanical concepts. This study shows that the fiber length and volume have optimal values; therefore, using fibers without considering the optimal values has negative effects on the strain-hardening behavior of cementitious composites.