• Title/Summary/Keyword: Strain gauge data

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Development of Data Acquisition System for Strain Gauge Sensor (스트레인게이지 센서용 데이터획득시스템의 개발)

  • Cho, Si-Hyeong;Park, Chan-Won
    • Journal of Industrial Technology
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    • v.30 no.A
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    • pp.89-93
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    • 2010
  • This research suggested a development of a Data Acquisition System for strain gauge sensor which enables the usage of portable device in the various engineering field that includes, a strain indicator which is frequently used in civil and mechanical engineering, and a GUI function of data acquisition device. The developed system can record 16 channels of strain gauges at a time and its resolution is over 16 bits which can be used effectively in the actual field.

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Optimal Placement of Strain Gauge for Vibration Measurement : Formulation and Assessment (진동측정을 위한 스트레인 게이지 설치위치 최적화 : 최적화 방법 및 평가)

  • 최창림;양보석;최병근
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.8
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    • pp.757-766
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    • 2004
  • This paper focuses on the formulation and validation of an automatic strategy to select the optimal location and direction of strain gauges for the measurement of the modal response. These locations and directions are important to render the strain measurements as robust as possible when a random mispositioning of the gauges and gauge failures are expected. The approach relies on the evaluation of the signal-to-noise ratios of the gauge measurements from strain data of finite element. The multi-step optimization strategy including genetic algorithm is used to find the strain gauge locations-directions that maximize the smallest modal strain signal-to-noise ratio in the absence of gauge failure or its expected value when gauge failure is possible. A flat Plate is used to prove the applicability of the proposed methodology and to demonstrate the effects of the essential parameters of the problem such as the mispositioning level, the probability of gauge failure, and the number of gauges.

Position Optimization of Strain Gauge on Blades

  • Choi, Byeong-Keun;Lee, Hyun-Seob;Yang, Bo-Suk;Mignolet, Marc P.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.422-427
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    • 2002
  • This paper focuses on the formulation and validation of an automatic strategy for the selection of the locations and directions of strain gauges to capture at best the modal response of a blade in a series of modes. These locations and directions are selected to render the strain measurements as robust as possible with respect to random mispositioning of the gauges and gauge failures. The approach relies on the evaluation of the signal-to-noise ratios of the gauge measurements from finite element strain data and includes the effects of gauge size. A genetic algorithm is used to find the strain gauge locations-directions that lead to the largest possible value of the smallest modal strain signal-to-noise ratio, in the absence of gauge failure, or of its expected value when gauge failure is possible. A fan blade is used to exemplify the applicability of the proposed methodology and to demonstrate the effects of the essential parameters of the problem, i.e. the mispositioning level, the probability of gauge failure, and the number of gauges.

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16 Channel Strain Gauge Measuring Ubiquitous System Development (유비쿼터스 지향의 16채널 스트레인 게이지 계측 시스템 개발)

  • Jang, Soon-Suk;Kim, Kyung-Suk;Won, Yong-Ill;Kim, Dae-Gon
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.9
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    • pp.912-917
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    • 2006
  • A strain gauge weight measuring instrumentation system was designed with RF sensor network facilities. In the sensor module system data conversion and a series of signal processing were totally equipped. 16 strain gauges are incoming sensors and each output of the strain gauge was amplified and filtered for proper analog signal processing. Several measuring instrumentation OP amps and general purposed OP amps were used. 12 bits A/D converters converted analog signals to digital bits and a PIC microprocessor controlled the 16 channels of strain gauges. RF RS232 modules were used for wireless communication between the PIC microprocessor and an Ethernet host far a remote sensor monitoring system development.

A Calibration and Uncertainty Analysis on the Load Monitoring System for a Low Speed Shaft and Rotor Blade of a Wind Turbine (풍력발전기 주축 및 날개 부하 측정시스템의 보정 및 불확실성 해석)

  • Park Moo-Yeol;Yoo Neung-Soo;Nam Yoon-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.5 s.248
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    • pp.560-567
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    • 2006
  • The exact load measurements for the mechanical parts of a wind turbine are important step both fur the evaluation of a specific wind turbine design and for a certification process. A common method for a mechanical load measurement is using a strain gauge sensing. Two main problems ought to be answered in order for this method to be applied to the wind turbine project. These are strain gauge calibration and non-contact signal transmission from the strain gauge output to a load monitoring system. This paper suggests reliable solutions fer these two problems. A Bluetooth, a short range wireless data communication technology, is used to solve the second problem. The first one, the strain gauge calibration methodology for a load measurement in a wind turbine application, is fully explained in this paper. Various mechanical loadings for a strain gauge calibration in a wind turbine load measurement are introduced and analyzed. Initial experimental results which are obtained from a 1 kW small size wind turbine are analyzed, and the uncertainty problem in estimating mechanical loads using a calibration matrix is fully covered in this paper.

Strain Analysis by Measured Displacement Data (측정 변위를 이용한 변형률 해석)

  • Kim, Tae Nam
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.4
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    • pp.147-155
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    • 2002
  • To find the safety and serviceability of bridges, it must consider the behaviour of structural member and evaluation of the exact resistance of the member subjected to external loads. To evaluate the behaviour and the resistance of the structural member, it must measure the strains and displacements of the structures. Usually we use the strain gauge to measure the strains. When, the bridge is long span and high pier, the setting of strain gauge is very difficult and not economic. It is not recommendable for the use of strain gauge, when the structural member has many cracks and moisture. Thus, to make up for this demerits, the algorithm of strain analysis by measured displacements data is proposed.

Measurements of Thermal Gradient and Thermal Strain of Mortar Specimens Using Fiber Bragg Grating Sensor (광섬유 격자 센서를 이용한 모르타르시편의 온도구배 및 열 변형 측정)

  • Rhim, Hong-Chul;Lee, Eun-Joo;Chun, Heung-Jae;Park, Dong-Nyuck
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.7 no.3
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    • pp.133-138
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    • 2003
  • As concrete structures are heated, thermal strain can be developed. Because of the boundary conditions, the thermal stress may be arisen. Thermal strain and temperature were measured simultaneously using an optical fiber sensor. Fiber Bragg Grating Sensor(FBG sensor) was used in the measurement. Because it can measure the strains more than two points with one line, it was possible to measure both thermal strain and temperature with one line. To compare data measured by FBG sensor, strain and temperature were measured using strain gauge and thermocouple. The FBG sensor could measure the strain under the temperature greater than $60^{\circ}C$ but strain gauge couldn't. Both the FBG temperature sensor and thermocouple could measure the temperature and the results are related each other linearly.

A Study on the Seam Tracking Behavior for container box's welding (컨테이너박스용 용접선 추적거동에 관한 연구)

  • Ahn, Byong-Won;Bae, Cherl-O;Kim, Hyun-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.3
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    • pp.438-443
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    • 2006
  • The probe type sensor using strain gauges was used to track a container box's seam in this paper. A strain gauge has a property which the specific resistance is changed by varying of the sectional area and length when tensile and compressive stresses are generated at the strain gauge. We designed the automatic seam tracking device by attaching the probe type strain gauge sensor, motor driving slide, encorder to check the moving distance and interface card connected MPU upside the speed controllable carriage. The folded work piece for a container box is made to examine whether the device can track the seam automatically or not. Seam tracking experiments were done by changing the carriage moving speed at 300. 400. 500. 600[mm/min] each as the voltage of side track was 2.5[V]. We compared and analyzed the sampling data which is obtained by output voltage of strain gauge sensor and rotary encorder pulse every 100 [m/s]. The welding experiments were performed by using $CO_2$ welding machine about the carriage moving speed that has good seam tracking condition in the seam tracking experiments above. And we compared the seam tracking status.

Analysis of Strain Gauge Data Onboard the IBRV ARAON during Icebreaking Voyage in the Antarctic Sea Ice (쇄빙연구선 ARAON호의 남극해 쇄빙운항 중 계측된 스트레인게이지 데이터 분석)

  • Cheon, Eun-Jee;Choi, Kyungsik;Kim, Ho-Yeon;Lee, Tak-Kee
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.6
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    • pp.489-494
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    • 2014
  • Estimation of correct ice load under various operating conditions is important during the design and the operation stages of an icebreaker. Normal operating conditions are expected from the official field ice trials and also from general ice transit action. In this paper ice load for the Korean icebreaking research vessel, ARAON, under normal operating condition, is discussed. Published ice load data from full-scale sea trials of six icebreakers were analysed to derive an empirical ice load prediction formula. The IBRV ARAON had sea ice trials during 2010 and 2012 summer season. Strain gauge signal were recorded during her icebreaking voyage and the measured strain data were converted to the equivalent hull stress values. The effect of ARAON's speed in ice and the hull stresses are investigated. By comparing the empirical formula and ice load calculation based von measured data, it is recommended to use the empirical ice load estimation formula for the initial design stage.

Development of Strain-gauge-type Rotational Tool Dynamometer and Verification of 3-axis Static Load (스트레인게이지 타입 회전형 공구동력계 개발과 3축 정적 하중 검증)

  • Lee, Dong-Seop;Kim, In-Su;Lee, Se-Han;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.72-80
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    • 2019
  • In this task, the tool dynamometer design and manufacture, and the Ansys S/W structural analysis program for tool attachment that satisfies the cutting force measurement requirements of the tool dynamometer system are used to determine the cutting force generated by metal cutting using 3-axis static structural analysis and the LabVIEW system. The cutting power in a cutting process using a milling tool for processing metals provides useful information for understanding the processing, optimization, tool status monitoring, and tool design. Thus, various methods of measuring cutting power have been proposed. The device consists of a strain-gauge-based sensor fitted to a new design force sensing element, which is then placed in a force reduction. The force-sensing element is designed as a symmetrical cross beam with four arms of a rectangular parallel line. Furthermore, data duplication is eliminated by the appropriate setting the strain gauge attachment position and the construction of a suitable Wheatstone full-bridge circuit. This device is intended for use with rotating spindles such as milling tools. Verification and machining tests were performed to determine the static and dynamic characteristics of the tool dynamometer. The verification tests were performed by analyzing the difference between strain data measured by weight and that derived by theoretical calculations. Processing test was performed by attaching a tool dynamometer to the MCT to analyze data generated by the measuring equipment during machining. To maintain high productivity and precision, the system monitors and suppresses process disturbances such as chatter vibration, imbalances, overload, collision, forced vibration due to tool failure, and excessive tool wear; additionally, a tool dynamometer with a high signal-to-noise ratio is provided.