• 한국정밀공학회지
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• 제27권5호
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• pp.7-13
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• 2010

The integrity and accuracy of the drilling hole are decided by positional error, diameter error, the roundness, the straightness, the cylindericity, size of the burr, the surface roundness and others. Among these parameters, positional error and diameter error have the most important parameters. The diameter error has been widely studied, but there has been little research done about the positional error due to the difficulty of measuring it. The measurement of hole location and diameter would be performed by CMM(Coordinate Measurement Machine). However, the usage of CMM requires much time and cost. In order to overcome the difficulties, we have developed a hole location and diameter error measuring device using machine vision. The developed measurement device attached to a CNC machine can determine hole quality quickly and easily.

• 한국원자력학회:학술대회논문집
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• 한국원자력학회 2004년도 추계학술발표회 발표논문집
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• pp.1353-1354
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• 2004

It was estimated by an analysis method thai the inner shell of HANARO reactor will be deformed due to pressure, loads, creep and growth during reactor operation. To confirm the analysis validity and safe operation of reactor, we developed tools to remotely measure the straightness of the inner shell located 12m below the pool top. The performance and the accuracy of the measurement tools have been verified through tests using a dummy inner shell and steel straight edge. The accuracy of the measurement shows very good results with a maximum error of 0.06mm by steel straight edge. The technical experiences described in this paper will be a good reference not only for the operation and maintenance of HANARO but also for the next performance of the measurement in the future.

• 한국정밀공학회지
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• 제15권5호
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• pp.93-99
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• 1998

Although laser interferometer measurement system has advantages of measurement range and accuracy, it has some disadvantages when measurement of multi degrees of freedom of motion are required. Because the traditional error measurement methods for geometric errors (two straightness and three angular errors) of a slide of machine tools measures error components one at a time. It may also create an optical path difference and affect the measurement accuracy. In order to identify and compensate for geometric errors of a moving rigid body in real time processes, an on-line error measurement system for simultaneous detection of the five error components of a moving object is required. Using laser alignment technique and some optoelectronic components, an on-line measurement system with 5 degrees of freedom was developed for the geometric error detection in this study Performance verification of the system has been performed on an error generating mechanism. Experimental results show the feasibility of this system for identifying geometric errors of a slide of machine tools.

• 대한기계학회논문집
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• 제12권4호
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• pp.694-704
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• 1988

본 연구에서는 현장에서 흔히 수행되는 가공 후(post-process) 측정만을 이용 한 단일절삭(single-pass)으로써 공작물이 원하는 일정한 직경을 유지할 수 있다는 것 을 실험을 통해 검증해 보이고자 한다. 이와 같은 방식은 이미 보오링 작업 중 보오 링바의 노출 길이 변화에 따른 가공면의 내경 오차를 없애주기 위한 방법으로써 제시 된 바 있다. 즉 반복 최소 자승법(recursive least squares)으로 미리 가정된 절삭 조건과 공작물 처짐 사이의 관계식과 관련된 계수를 가공 후에 가공 공작물의 표면 측 정으로 매 번보정(update)시켜 줌으로써 일정 직경을 얻기위한 절삭조건을 결정하고자 한다.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1998년도 추계학술대회 논문집
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• pp.204-209
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• 1998

The acceleration of the performance of machine tools influences the development of the semi-conductor and optical technology as the development of NC and measurement technology. We can mention that a traction role of the acceleration for the development like that depends on the development of the measurement technics Stylus instrument method, STM, SEM, Laser interferometer method which are used for measuring the quasi-static error of machine tools. Because the measurement has been done to unload condition without considering of mechanical stiffness in the case of machining center as we measure the quasi-static error of machine tools on general studies, people who works on the spot has many problems on the data value. Therefor we will help working more accurately on the spot by measuring, analyzing, displaying the deflection of the table and support shaft when we load on the table and the support shaft of machining center using laser interferometer. Also we try to settle new conception of the measurement method and more accurate grasp of the deflection tendency by verifing the tendency of the error measured through the comparison of the simulated error using ANSYS, a common finite element analysis program, which is able to measure heat deformation, material deformation, and error resulted form this study.

• 한국정밀공학회지
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• 제18권6호
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• pp.27-36
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• 2001

본고에서는 고정도 제품을 생산하는 연삭기에 대해 가공물 및 연삭 공구인 연삭 숫돌을 기상에서 측정하기 위한 여러 가지 방법들을 소개하였고 일부는 적응 예를 기술하였다. 소개된 기상 측정장치들은 특히 반복 공정이 필요한 연삭 현장에서 생산성 향상을 위해 유용하게 활용될 수 있을 것으로 생각된다. 그러나 관련 연구가 지속된다면 연삭기의 작업조건 자동 설정, 연삭 상태 진단 등, 연삭기의 지능화에도 적극적으로 응용될 수 있을 것으로 기대된다.

• 소성∙가공
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• 제32권6호
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• pp.376-383
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• 2023

The torsion bar, which is a steering torque sensor, is mounted between the steering pinion and the input shaft in the IPA(input pinion assembly). Accurate torque measurement is important to improve the sense of operation, and the straightness of the torsion bar can affect torque measurement. In this study, the amount of bending was measured and the exact shape was analyzed regarding the bending phenomenon in the press-fitting process for torsion bars. The effect of alignment error was analyzed through finite element forming analysis. Process data analysis was conducted for the double-end press fit model. If there is an alignment error of about 10% of the serration tooth height, the indentation load is reduced by about 10%. If there is an alignment error, the torsion bar is rotated.

• 한국지능시스템학회논문지
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• 제24권5호
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• pp.548-553
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• 2014

제조공정을 통해 생산된 화살의 성능을 평가하기 위한 방법으로, 활과 화살을 오랫동안 사용해 온 사냥꾼이나 레저 스포츠 용품을 만드는 기술자, 그리고 전문가의 개인적인 경험 등이 사용된다. 또한, 반복슈팅실험을 통해 얻어진 화살의 탄착점 집적도는 생산된 화살의 성능을 평가하기 위한 중요한 지표이다. 탄착점 집적도와 초고속카메라를 통해 촬영된 비행중인 화살의 이미지를 이용하여, 화살의 성능에 대한 연구가 수행되고 있다. 하지만, 화살의 특성(길이, 무게, 스파인, 오버랩, 곧기)과 탄착점의 분포간의 상관관계에 대한 연구는 부족하다. 본 논문에서는 탄착점 분포를 수치적으로 출력할 수 있는 시스템을 개발하고, 생산된 화살이 가지는 특성과 탄착점 사이의 상관관계모델을 구현하는 것이 목적이다. 모델의 입력은 화살이 가지는 특성(스파인, 곧기)이 사용되고, 출력은 화살의 노크 각도를 120도씩 회전시키면서 3번 반복 슈팅하여 얻어지는 삼각형 모양 좌표의 MAD(mean absolute distance)를 이용하였다. 상관관계 모델을 구현하기 위해서 입출력 학습데이터를 수집하였고, 모델의 구현을 위해서는 인공신경회로망(Artificial neural network, ANN)을 사용하였다.

• 한국정밀공학회지
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• 제27권4호
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• pp.33-39
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• 2010

Manufacturing accuracy of a precision instrument was essential to stability and efficiency of the product. Accordingly, geometrically accuracy management of precision instrument was very becoming the technique in order to design and manufacturing for machine. In this study, Measuring System is developed for extra long roller using non-contact sensor. Futhermore, It's studied by Geometric Tolerance. Exact roundness is obtained to Least Squares method from the reference circle of measured data. Measuring System is analyzed point of measurement and straightness of extra long roller is evaluated by FEM.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.623-627
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• 1995

This paper deals with the process which automatically straightens the shaft whose straightness is over the tolerance. The developed straightening process is composed of the measuring module and the control module. In the measuring module, the deflection of each measuring point is automatically measured, and the press point and the reference press stroke is determined. In the control module, the springback is predicted by the observer using the calculated reference press stroke and on-line-measured force and deflection. Through a series of experiments, the validity of the proposed process was verified.