• Title/Summary/Keyword: Stone Sludge

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Hydrothermal Preparation of Artificial Stone Plate from Stone Powder Sludge (수열양생법에 의한 석분 슬러지로부터 인조석판재의 제조)

  • 김치권;배광현
    • Korean Journal of Crystallography
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    • v.12 no.4
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    • pp.216-221
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    • 2001
  • Artificial stone plates were hydrothermally prepared in order to utilize the stone powder sludge which were generated from stone quarry . Calcium hydroxide and silica were added to sludge of which main phases were quartz and alumina, and the effect of vapour pressure, reaction time and added amount on the properties of plates were investigated. The compressive strength, water absorp-tion and apparent specific gravity of the plates, which were prepared from the mixture of 70% stone sludge, 20% calcium hydroxide and 10% silica for 3 hours at the conditions of pressing pressure of 200kg/㎠ and vapour pressure of 20 kg/㎠, were 614kg/㎠, 0.48%, 1.88 respectively. It was also possible to produce various colours and appearances by adding inorganic pigments.

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A Study on the Application of Landfill Liners with Stone Dust Sludge (석분슬러지를 이용한 쓰레기매립장 차수재의 적용성에 관한 연구)

  • Cho, Jae-Hyung;Yoon, Tae-Gook;Yeo, Byeong-Chul;Ahn, Sang-Ro;Chun, Byung-Sik
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.483-490
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    • 2005
  • At present around 50 companies have their own crushing plants, which manufacture rock into crushed sand, over around 350 different quarry throughout the nation. However, in most plants the stone dust sludge is left as it is in their plants so that they have difficulty to utilize. Furthermore, environmental pollution may be even caused due to dust generated when it is dried. Recycling is starting capturing the attention of the people working over the quarry due to the reasons described above. This research has studied in the quarters the usability as landfill liner of the stone dust sludge, which is industrial waste. We investigated what technological properties it would have after mixing the stone dust sludge with SM(sandy soil) first and then with blast furnace slag or reject ash, which is waste, and cement as the stabilizer. As the result of three tests; compacting test, strength test, and permeability test; to satisfy the regulatory guideline of the government that is the compress strength over 5 $kgf/cm^2$, the flexibility over 1 $kgf/cm^2$, and the permeability under $1.0{\times}10^{-7}cm/sec$ From this research, we could confirm that stone dust sludge would be used as waste landfill liner if it were mixed with other waste by the proper mixing ratio.

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The Engineering Properties of Light Weight Concrete Using Stone Powder Sludge (석분 슬러지를 사용한 경량 콘크리트의 공학적 특성)

  • Jung Ji Yong;Kim Ha Seok;Choi Sun Mi;Choi Se Jin;Lee Seong Yeon;Kim Jin Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.457-460
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    • 2005
  • The stone powder sludges, which are occurred in aggregate production company, have classified the specified waste, so taking place the environment pollution and the disposal cost. In this causes, the stone powder sludge is required the development of recycling technique. This study concerned with the using possibility of stone powder sludge on light weight concrete. We acquired the fundamental date on recycling technique of stone sludges, by hydro-thermal reaction. The results shows that it is possible to develop the light weight concrete, having various range of properties according to the content of foam.

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The Possibility of Utilizing Stone Powder Sludges as Adsorbents for Heavy Metals (중금속 흡착제로서 석분슬러지의 활용 가능성)

  • 진호일;민경원
    • Economic and Environmental Geology
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    • v.33 no.6
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    • pp.519-524
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    • 2000
  • This study has been performed to evaluate the possibility of utilizing stone powder sludges from stone quarry and manufacturing plant as adsorbents for heavy metals in industrial wastewater. The stone powder sludges from stone quarry (IS-01) have the most effective adsorption capacity (above 95% of initial concentrations) under the given experimental conditions of reaction times (Pb : 15 min, Cu : 2 hr, Zn : 48 hr), initial acidity of solution (pH>3) and dosage (sludge/liquid ratio : 0.02). The stone powder sludges from manufacturing plant (CW-01) show relatively high adsorption capacity (about 95% of initial concentrations) only for Pb with a reaction times of 12 hours, initial acidity of solution (pH>3) and dosage (sludge/liquid ratio : 0.02). The stone powder sludges (IS-01) from stone quarry having relatively excellent adsorption capacity under the given experimental conditions show their potential utilization as heavy metal adsorbents.

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Mechanical Properties of Artificial Aggregate Concrete using the Crushed-stone Sludge (석분 슬러지를 사용한 인공골재 콘크리트의 역학특성)

  • Hong, Ki Nam;Park, Jae Kyu
    • Journal of the Korean Society of Safety
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    • v.27 no.6
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    • pp.127-132
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    • 2012
  • In this study, ambient temperature curing artificial aggregate were developed by using crushed-stone sludge. In order to evaluate the mechanical properties, the artificial aggregate was tested on 7 items. Test results showed that the artificial aggregate mostly satisfied the basic requirements of normal aggregate. The concrete with the artificial aggregate made by weathered rock and granite sludge was tested on the compressive test and flexural test. From the test results, It is confirmed that the concrete with the granite artificial aggregate develope the higher compressive strength than the crushed rock aggregate and the concrete with artificial aggregate concrete have the lower elastic modulus and flexural strength than the concrete with crushed rock aggregate.

Application on Concrete using Artificial Aggregate with Paper Sludge Ash (제지 슬러지 소각회 인공골재의 콘크리트에의 적용)

  • 문경주;백명종;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10c
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    • pp.173-178
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    • 1998
  • This study is described the experimental result of the development of artificial aggregate using paper sludge ash and the application of it in concrete. Artificial aggregates are prepared with crushed stone in the variety aspect. Therefore, Quality properties of artificial aggregate using paper sludge ash are fairly corresponded with it of crushed stone. For the application of artificial aggregate using paper sludge ash in concrete, Coarse aggregates are replaced with artificial aggregate using paper sludge ash in the constant of volume(0%, 30%, 70%, 100%). It is conclued from the test results that the artificial aggregate using paper sludge ash could be used replacement of coarse aggregate in concrete. Continuous study should be planned for improvement of it's quality.

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Dynamic Behavior Properties of Decomposed Granite Soil varying Content of Stone Sludge and Bentonite (석분 및 벤토나이트 함유량에 따른 화강풍화토의 동적거동 특성)

  • Lee, Kang-Il;Kim, Min-Jun;Kim, Tae-Hoon;Woo, Jong-Tae
    • Journal of the Korean Geosynthetics Society
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    • v.11 no.1
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    • pp.35-45
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    • 2012
  • Dynamic characteristics of decomposed granite soil mixed with stone sludge and bentonite were investigated to figure out adequate applications of stone sludge, A total of 16 specimens with different stone sludge contents of 0%, 5%, 10%, 15% and bentonite with 0%, 5%, 10%, 15% were prepared. Resonant column tests were carried out on each specimen at different confining pressure. The results showed that the optimum mixing ratio which can satisfy the maximum shear modulus and the minimum damping ratio of the decomposed granite soils ranges from 5% to 10% respectively.

Evaluation of Geotechnical Engineering Properties and Use of Mixed Soil Containing Waste Stone Sludge (폐석분 혼합토의 지반공학적 특성 및 활용에 관한 연구)

  • Kim, Chan-Kee;Jung, Soo-Hoon;Cho, Won-Bum
    • Journal of the Korean Geosynthetics Society
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    • v.7 no.3
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    • pp.17-24
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    • 2008
  • This study is conducted to investigate the possibility of the utilization of the mixed soil formed by mixing stone sludge, bentonite, and residual soil as a soil sealant sustaining both stability and capacity in the barrier system. A series of tests were performed on the mixed soils to evaluate basic properties such as compaction, compressive strength, permeability and CBR of these materials. The results indicates that as the stone sludge content increases, the optimum moisture content increases a little, but the maximum dry density decreases. The compressive strength and CBR decrease, and the cohesion, internal friction angle and expansion ratio increase. When the bentonite content increases, the maximum dry density decreases, and the optimum moisture content, compressive strength and cohesion, internal friction angle, CBR and expansion ratio increase. Mixing ratio of the mixed soil contained with the stone dust more than 10% and the bentonite less than 10% satisfies the standard of the permeability coefficient as the soil sealant.

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Evaluation of Some Stone Dust and Sludge Generated in the Aggregate Production Process and Research Trends for Its Use (골재 생산과정에서 발생하는 일부 석분의 평가와 그 활용 연구 동향)

  • Lee, Jin-Young;Cheong, Young-Wook;Ji, Sang-Woo;Lee, Dong-Gil
    • Economic and Environmental Geology
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    • v.54 no.5
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    • pp.605-613
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    • 2021
  • When crushing rocks to produce aggregates, solid stone dust or sludge is generated as a by-product. These by-products are classified as waste and are not utilized, and most of them are disposed of landfills. This by-product differs in mineral composition, chemical composition, and physical properties depending on the rock type and aggregate production process. Therefore, if a technology that can make good use of the inherent physical or chemical properties of by-products is developed, economic and environmental benefits can be achieved instead of disposal. In this study, stone dust and sludge were collected from domestic aggregate producers and physical and chemical properties were investigated by performing XRD mineral analysis, particle size analysis, and chemical analysis. In addition, the research trend was identified through a domestic and international research case studies on the use of stone powder and sludge.

Characteristics of Concrete Sidewalk Block Manufactured Using Stone Powder Sludge and photocatalytic agent (석분슬러지와 광촉매제를 사용한 콘크리트 보도블록의 특성)

  • Jung, Yong-Wook;Lee, Seung-Han;Choi, Jong-Oh
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.6
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    • pp.4237-4244
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    • 2015
  • This study examined the efflorescence characteristics of a concrete sidewalk block manufactured using recycled stone powder sludge and photocatalytic generated by surface polishing during the sidewalk block manufacturing process. The study evaluated the characteristics of the sidewalk block in terms of its quality, based on the amount of stone powder sludge used, efflorescence, and further based on the mixing ratio and number of applications of the photocatalytic. The experimental results indicated that heavy metals such as lead, hexavalent chrome, cadmium, and mercury were not present in the concrete sidewalk block, thereby confirming the effectiveness of the recycled stone powder sludge. The optimum mixing ratio of used in the concrete sidewalk block (for satisfying KS standard values such as water absorption ratio and flexural strength) was found to be 20%. The concrete sidewalk block incorporating the stone powder sludge and photocatalytic exhibited a water absorption ratio of 5.4% and flexural strength of 5.2 MPa, thereby satisfying the quality standards. Additionally, when the photocatalytic was used, efflorescence did not occur even at the low temperature of $-5^{\circ}C$, and the by the sidewalk block was found to be 70% under normal conditions and 68% when subjected to an accelerated weathering test.