• 제목/요약/키워드: Stern tube

검색결과 34건 처리시간 0.022초

쌍축 LNG 운반선에 대한 선미관 유닛 적용 가능성 연구 (A Feasibility Study on the Application of Stern Tube Unit for the Twin Skeg LNG Carrier)

  • 신상훈;성영재;박정용;한범우
    • 대한조선학회논문집
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    • 제53권4호
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    • pp.282-289
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    • 2016
  • Traditional construction method of the stern tube is difficult to control the process and needs excessive working hours. Recently in order to resolve these issues, stern tube unit has been installed for some commercial vessels. The stern tube unit is a monolithic structure of bush and related components. The purpose of this study is to carry out a feasibility study for application of the stern tube unit for a 174K twin skeg LNG carrier. In this study, a 19,000 TEU container carrier installing the stern tube unit has been selected to compare with the deformations of stern for a 174K twin skeg LNG carrier.

VLCC의 최적 축계정렬해석 연구 (A Study on Optimum Shaft Alignment Analysis for VLCC)

  • 김규창;김준기
    • 대한조선학회 특별논문집
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    • 대한조선학회 2005년도 특별논문집
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    • pp.134-137
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    • 2005
  • Recently, in VLCC, shafting system is stiffer due to large engine power whereas hull structure is more flexible due to scantling optimization, which can be suffered from alignment damage by incompatibility between shafting and hull, In this study, shafting system without stern tube forward bush was adapted for less sensitive system against external factors. Also, shaft alignment analysis was considered with hull deflection at various ship loading conditions and stern tube after bush of long journal bearing was evaluated by static squeezing pressure and dynamic oil film pressure with sloping control. Whirling vibration was also reviewed to avoid resonance with propeller blade order. So, reliable shafting design for VLCC could be achieved through optimized alignment analysis for the system without stern tube forward bush.

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스트레인 게이지를 이용한 선박용 추진 축계의 베어링 반력 측정에 관한 연구 (A Study on the Measurement and Analysis of Bearing Reaction Forces of Marine Propulsion Shafting System using Strain-Gauge)

  • 김철우;이용진;조권회;김의간
    • Journal of Advanced Marine Engineering and Technology
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    • 제32권1호
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    • pp.33-41
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    • 2008
  • Bearing damages by shaft misalignment have frequently been happened in marine ships. Specially. after stern tube bearing damage and failure for large crude oil carriers have been reported several times. However. the bearing reaction of the after stern tube bearing cannot be measured by jack-up test due to the hull structure condition. Therefore, when the jack-up test is used for the bearing reaction measurements, the bearing reaction for the after stern tube bearing obtained from the theoretical calculation method have to be used. In this paper, the shaft alignment on the large oil crude carrier is theoretically calculated and the differences between the calculated and actual installed bearing reaction values are compared. The bearing reactions for forward stern tube bearing and intermediate bearing are calculated by the simple formula using the strain gauge bending moments obtained from the measurements. Their reliability is confirmed by comparing the bearing reactions from jack-up test and the bearing reaction for after stern tube bearing is calculated by the same test. Also, the bearing reactions on the after stern tube bearing, forward stern tube bearing and intermediate shaft bearing under all operating conditions are calculated by using the bending moments obtained from the measurements and it is confirmed that the differences of the bearing reaction for all operating conditions are caused from hull deflection. The results of this study should prove useful for the future projects of the alignment calculation including the hull deflection effectiveness.

37K DWT 석유화학제품 운반선의 선미관 베어링 발열 사고 및 축계정렬에 대한 연구 (A Study on the Stern Bearing Damage and Shaft Alignment for 37K DWT Product/Chemical Tanker)

  • 박금성;고창익;정재욱;남군식;채준식
    • 대한조선학회논문집
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    • 제58권2호
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    • pp.97-104
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    • 2021
  • Together with the emerging of the Eco-ship, the application of large-diameter and high-efficiency propeller required more careful attention than before in the design of the shafting system. After the adoption of Environmentally Acceptable Lubricants (EAL) to the stern tube lubrication oil, a number of aft stern tube bearing accidents have been reported, and a variety of institutions have actively conducted research on the cause relationship. This study attempted to find the cause of the accident by measuring the alignment of the shafting system of a medium-sized product/chemical tanker with aft stern tube bearing damage and analyzing the reaction force of each bearing. In addition, a reasonable solution to the correction of the shaft alignment was suggested and the feasibility was reviewed. Through various measured data and analysis, the actual installation of shafting system was slightly different from the design drawing condition, but it was found that each bearing load distribution was within the allowable range. Therefore, it was confirmed that the cause of this accident was due to the dissatisfaction the misalignment slope of aft stern tube bearing rather than the effect of the bearing overload. As a solution to this cause, countermeasures such as double slope were suggested in the aft stern tube bearing, and the characteristics of EAL also seem to have an indirect effect.

중형 컨테이너 운반선 축계장치의 선미관 선수베어링 설치 유무에 따른 횡진동 사례 연구 (A Case Study on the Lateral Vibration of Shafting System in context of forward stern tube bearing for Medium Size Container Ship)

  • 이재웅
    • 수산해양교육연구
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    • 제28권3호
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    • pp.645-652
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    • 2016
  • At the initial stage of propulsion shaft design, in line with shaft alignment, an intensified consideration of lateral vibration is needed to verify its operational safety. Recently the alignment problem affecting the lateral vibration has been becoming issues. However, the theoretical method of forced lateral vibration analysis is not cleary established so far and it is about to simply limited among the classification societies and international standards to avoid the blade natural frequency resonance cpm outside of ${\pm}20%$ of engine rpm at MCR. On the other hand, longer center distance between each support bearing shows an affirmative result normally in shaft alignment analysis whereas the blade order resonance speed may cause lowering near the limitation in the aspect of lateral vibration. Therefore, it is required careful attention to engineers as described above. As a method to solve the problem, it is mainly considered that remove forward stern tube bearing. In this paper, based on a medium size container ship case, theoretical study was carried out in the context of the forward stern tube bearing. The various effects and functions of forward stern tube bearing are reviewed and evaluated. Then an guidance note to lead the conclusion is proposed.

선미관 밀봉장치의 개발에 관한 연구 (II) -풰이스 시일을 중심으로- (A Study on the Development of Ship's Stern Tube Sealing System(II) -Based on Face Seals-)

  • 김영식;전효중;왕지석;김의간
    • Journal of Advanced Marine Engineering and Technology
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    • 제15권5호
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    • pp.47-54
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    • 1991
  • The lip seals widely used nowadays in stern tube sealing system of ships have radial sealing contact with shafts or liners, on the other hand the face seals of stern tube sealing system have axial sealing contact with seat. Because of axial sealing contact, the face seals have a large number of merits such as durability of life, simplicity of structure, easy fitting and replacement, etc. In this paper, for the purpose of development of face seals, the fundamental properties of axial sealing contact were analyzed and a trial face seal was designed and manufactured using N.B.R. rubber and Thordon which is widely used for bearing materials. The seal proper of trial face seal was made from N.B.R. rubber and the face insert was made from Thordon, thermosetting resins which are three dimensional, cross linked condensation polylmers. The performance test of trial face seal was carried out on the test bench which was specially designed and manufactured. The results were satisfactory enough to be used in practical stern tube sealing system.

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선박 추진축계 선미관 베어링 유막 해석에 관한 연구 (A Study on the Analysis of Oil Film in Stern Tube Bearing for Propulsion Shaft of the Ship)

  • 송승용;슈리파;김기인;차지협;전효중;김정렬
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 후기학술대회논문집
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    • pp.3-4
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    • 2005
  • With an increase in the size and power rate of ship, the stern tube bearing has become subject to severer operation conditions. Particularly it is expected to be exposed to extremely so severe lubrication conditions during low rotational operation that there is strong demand for clarifying the oil film characteristics of the stern tube bearing at the design stage with accuracy. So in this study, we conducted an analysis of the stern tube bearing characteristics taking arbitrary three-dimensional deflection of the shaft into consideration.

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Reaction force of ship stern bearing in hull large deformation based on stochastic theory

  • Zhang, Sheng-dong;Long, Zhi-lin;Yang, Xiu-ying
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제12권1호
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    • pp.723-732
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    • 2020
  • A theoretical calculation model for ship stern bearings with large hull deformation is established and validated theoretically and experimentally. A hull simulation model is established to calculate hull deformations corresponding to the reaction force of stern bearings under multi-factor and multi-operating conditions. The results show that in the condition of wave load, hull deformation shows randomness; the aft stern tube bearing load obeys the Gaussian distribution and its value increases significantly compared with the load under static, and the probability of aft stern tube bearing load greater than 1 is 65.7%. The influence laws and levels between hull deformation and bearing reaction force are revealed, and suggestions for ship stern bearing specifications are proffered accordingly.

선박 추진축계 선미관 베어링의 강제 압입 피팅 방식에 관한 연구 (A Study on the Forced Fitting Method of Stern Tube Bearing for Propulsion Shafting in Ships)

  • 조권회;이재현;김양곤
    • Journal of Advanced Marine Engineering and Technology
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    • 제34권5호
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    • pp.653-660
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    • 2010
  • 선미관 베어링은 프로펠러가 회전할 시 슬립을 방지하기 위하여 충분한 간섭량을 가지고 캐스팅에 강제 압입되어야 한다. 선미관 베어링을 캐스팅에 강제 압입 시에 필요한 힘을 계산할 때 사용되어지는 공식은 업체별로 각각 다르며, 계산 시 사용되어지는 요소들의 값도 상이하다. 이에 따라 조선소에서 선미관 베어링 강제 압입력을 계산할 때에는 업체별로 제시된 공식과 재질에 따라 고려되어지는 요소들의 값을 사용하지만 간섭량은 조선소의 경험에 기반한 값을 표준으로 사용하고 있다. 본 논문은 강제 압입법에 의한 시공시에 선미관 베어링에 사용되어지는 피팅관계식을 검토하여 선미관 베어링 업체별로 제시되어지는 값을 기반으로 한 결과를 실제 값과 비교하였다. 그 결과 업체별로 제시한 식이 두께가 두꺼운 실린더 이론을 이용하였음을 알 수 있었다. 특히 J사 및 B사의 경우에는 K사와는 달리 두께가 두꺼운 실린더 이론을 근간으로 하였지만, 두께가 얇은 실린더의 경우에도 사용할 수 있도록 변형하여 사용하고 있음을 알 수 있었다.

경질 폴리 우레탄의 기계적물성에 미치는 첨가제의 영향 (The Effect of Additives on the Mechanical Properties of Rigid Polyurethane)

  • 나석은;최환오;이전규;김시영;주창식
    • Korean Chemical Engineering Research
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    • 제50권5호
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    • pp.783-788
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    • 2012
  • 스턴튜브베어링(Stern tube bearing))은 축계장치에서 축 회전 시 마찰을 줄이고 축의 무게를 지지하는 주요한 역할을 하는 부품임에도 불구하고 국산화가 이루어지지 않아 전량 수입에 의존하고 있어 국산화 개발이 요구되고 있다. 이에 국산화를 위한 스턴튜브 베어링용 폴리우레탄 수지를 개발할 목적으로 경도, 인장강도, 신장률에 미치는 첨가제의 영향을 조사하였다. 기본적으로 경화제 종류에 따라 MOCA Type과 Non-MOCA Type으로 구분하여 각각 폴리우레탄을 합성하고, 기본적 물성을 확인한 결과, Non MOCA Type은 경도 23 D, 인장강도 4.3 Mpa로 본 연구의 목표치에 훨씬 미치지 못하는 것으로 나타났으며, 반면에 MOCA Type의 폴리우레탄 수지는 기계적 강도가 높은 것으로 나타나 전반적으로 MOCA Type의 폴리우레탄수지를 기본 수지로 사용하여 연구를 진행하였다. 기본적인 폴리우레탄 수지의 합성은 폴리올에 MOCA를 23.0 wt%로 첨가하고, 1차 경화는 $110^{\circ}C$에서 1시간 경화하고, $110^{\circ}C$에서 15시간 2차 경화를 하여 수지를 제조하였다. 첨가제로는 그래파이트, 칼슘카보네이트, 카본블랙, 실리카를 각각 사용하여, 이들 첨가제의 종류와 첨가량에 따라 경도, 인장강도, 신장률에 미치는 효과에 대한 실험을 수행하여 실리카를 첨가한 폴리우레탄 수지는 경도, 인장강도가 비교적 우수하면서도 신장률도 다소 증가하는 폴리우레탄 수지를 제조할 수 있었다.