• Title/Summary/Keyword: Step horn

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One-wave Step Horn Design for Ultrasonic Machining for Metal Welding (금속 용착을 위한 초음파 가공용 한파장 스텝 혼의 설계)

  • Back, Si-Young;Jang, Sung-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.12
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    • pp.4735-4741
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    • 2010
  • The ultrasonic metal welding is highly used in extensive field due to the possibility for welding of various materials such as new materials, plated structures and etc, and its welding conditions has been diversify. In this paper, one-wavelength tool horn of step type designed for ultrasonic metal welding of dissimilar metal sheets has performed by FEM analysis. FEM analysis is applied to predict the natural frequency of ultrasonic tool horn and use of in the optimal design of ultrasonic horn shape. And the optimal design of one-wavelength step horn is confirmed experimentally using natural frequency analysis system.

Design of Cylinder Horn for Ultrasonic Welding (초음파 용접용 실린더 혼의 설계)

  • Kim, Sun-Rak;Lee, Jae-Hak;Yoo, Choong-D.
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.60-66
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    • 2009
  • The cylinder horn is designed to increase uniformity of the displacement on the output face through simulation and experiments for the simple cylinder, spool and step horns. The modal analysis is conducted numerically to calculate the vibration mode and stress distribution of the cylinder horn, and the design of experiment (DOE) technique is employed to determine the optimum configuration of the spool horn. Displacement of the cylinder horn was measured using the Laser Doppler Vibrometer (LDV), and experimental results show good agreements with the predicted results. It appears that uniformity higher than 95% can be achieved with the spool horn when the proper dimension of the groove is used.

Analysis of Optimum Design of Stepped Bar Horn for 20kHz Metal Ultrasonic Welding (20kHz 급 금속 초음파 융착용 스텝형 바 혼의 최적설계)

  • Kim, Jisun;Kim, Jaewoong;Kim, In-ju;Seo, Joowhan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.94-101
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    • 2019
  • In this study, the FEM technique was applied to design the shape of the horn that transmits ultrasonic vibration energy to the base material, and the shape of the welding horn with a one-wavelength bar shape used in the 20kHz region was designed. The shape design of the horn was performed by applying the rod longitudinal vibration theory to Ansys APDL (Ansys Parametric Design Language). Twenty-five models were designed using the ratio of the area of the input and output surfaces of the vibration and the length of the horn to derive the appropriate horn shape. The horn was designed with a total length of 130mm, a step length of 65mm, and an output area of 28.79mm. The horn was fabricated using the optimized dimensions, and the vibration and displacement characteristics of the horn were evaluated using the measurement system. Finally, a uniform longitudinal step horn was designed, and more than 97.4% of the uniformity of the tip was secured. The amplitude ratio of the optimized horn was improved by 51%.

Multiplication of Displacements of the Langevin Type Piezoelectric Transducer using Various Shapes of Horns

  • Park, Tae-Gone;Kim, Myong-Ho;Park, Min-Ho
    • Transactions on Electrical and Electronic Materials
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    • v.5 no.2
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    • pp.61-65
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    • 2004
  • Bolt-tightened Langevin type vibrators using longitudinal mode of bar were designed and fabricated. In order to amplify the displacement of the tip of the vibrators, stacked ceramics were used and five different shapes of the horns were designed and jointed. Resonant frequencies and vibration characteristics of vibrators and horns were analyzed by ANSYS(finite element analysis computer program), and the displacements of tips of the horns were measured. As results, when the numbers of the stacked ceramics were increased, the displacements of the tips were increased and the driving voltages were decreased. Step l horn (BLT-St1) showed maximum displacement of 36.92 $\mu\textrm{m}$ at 36.7 ㎑ with 45 V$\sub$rms/ and 0.11 A. The displacement amplification ratio was about 5.2. But, the stress of step l horn was concentrated on intersection, where two diameters meet. To lessen the stress, step3 shaped hem is recommended.

Changes of Vibrational characteristics due to the spaces of the Langevin type vibrators (란쥬반형 진동자의 형상에 따른 진동특성 변화)

  • Park, Min-Ho;Jeong, Dong-Seok;Park, Tae-Gone;Kwon, Oh-Young
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.05c
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    • pp.97-102
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    • 2002
  • Bolt-tightened Langevin type vibrators using longitudinal mode of bar were designed and fabricated. In order to amplify the displacement of the tip of the vibrators, stacked ceramics were used and five different shapes of the horns were designed and fabricated. Resonant frequencies and vibrational characteristics of vibrators and horns were analyzed by ANSYS(finite element analysis computer program), and the displacements of tips of the horns were measured. As results, when the number of the stacked ceramics were increased, the displacements of the tips were increased and the driving voltages were decreased. Step1 horn(BLT-Stl) showed maximum displacement of 36.92[${\mu}m$] at 36.7[kHz] with 45[Vrms] and 0.11[A]. The displacement amplification ratio was about 5.2. But, the stress of step1 horn was concentrated on intersection, where two diameters meet. To lessen the stress, step3 shaped horn is recommended.

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An analysis of characteristics of corrugated horn antenna using surface impedance condition (표면 경계조건을 이용한 코러게이트 혼 안테나 특성 해석)

  • ;;Alexander Shishlov
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.21 no.6
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    • pp.1587-1595
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    • 1996
  • We obtained the predicted and measured results for the reflection coefficient and radiation pattern of Ka-band (20- GHz) corrugated horn, which is usually used for feeder of reflector antenna for satellite communication, using suface impedance condition. In order to predict the reture losses of corrugated horn, we analyzed propagation constant of hybrid mode in the corrugated waveguide and then obtained the total reflection coefficient using the circuti theory of multi-step transformer. We also got the radiation pattern of corrugated horn with small flare angle, considering the phase deviation and integrate transverse field on aperture. A test model of corrugated horn antenna for Ka-band designed using theory and program displayed performance and the results agree with the theoretical prediction.

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Design of Horn Antenna for HAPS(High Altitude Platform Station) in 48/47 GHz Bands

  • Ku, Bon-Jun;Ahn, Do-Seob;Park, Jong-Min
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2001.10a
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    • pp.222-225
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    • 2001
  • This paper describes design and performance test of dual-mode horn antenna for HAPS (High Altitude Platform Station) in 47.2 - 47.5 GHz and 47.9 - 48.2 GHz bands. To obtain the optimal geometry parameters of it. the conical section is represented by a stepped transition composed of a set of cylindrical waveguide sections. For each step. the corresponding generalized scattering matrix is calculated. The elements of the matrices at the open end of the horn, are calculated by the rigorous formulas of the factorization method. To verify the theoretical results, a horn breadboard was manufactured for the medium frequency of 47.7 GHz and its radiation beam patterns were measured. The calculated and theoretical results are in good agreement.

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The Polishing Characteristics and Development of Ultrasonic Polishing System through Horn Analysis (혼 해석을 통한 초음파 폴리싱 시스템의 개발 및 연마특성)

  • 박병규;김성청;문홍현;이찬호;강연식
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.53-60
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    • 2004
  • We have developed and manufactured an experimental ultrasonic polishing machine with frequency of 20kHz at the power of vibration 1.7㎾ for effective ultrasonic polishing in processing of high hardness material. Design of the horn is performed by the FEM analysis. The following conclusions were empirically deduced through experimental results to clarify the major elements which affect the surface roughness during the ultrasonic process by following the experimental plans. The ultrasonic polishing machine has been developed in parts of structure part, ultrasonic generator, vibrator. We were able to process the high hardness material without difficulty as a result of ultrasonic polishing by utilizing the groove added step-type horn. Through analyzing by applying the experimental plans, the rotating speed of the horn was determined to be the major factor in influencing the surface roughness. In the case of ceramic, wafer, we were able to obtain good surface roughness when the feed rate and the ultrasonic output were higher. Because the load on slurry particle increases when the ultrasonic output is higher, the processed surface becomes worse in the case of optical glass.

Design of 4×4 Array Synthesis Horn Antenna and Radiated Power Measurement by Magnetron (4×4 배열 합성 혼 안테나 및 고출력 마그네트론에 의한 방사전력 측정)

  • Ko, Dong-Ok;Shin, Jae-Yoon;Woo, Jong-Myung
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.15 no.5
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    • pp.108-115
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    • 2016
  • In this paper, the array synthesis horn antenna was designed and measured a radiation power after connecting magnetron. The proposed antenna was designed on the basis of the $4{\times}4$ array synthesis horn antenna characteristics. For suppressing a back-lobe, 2 step short-stub structures were attached to synthesis horn aperture upper and lower. The designed antenna has FBR(Front to Back Ratio) of 39.7 dB. HPBW(Half Power Beam Width) of the E-plane and the H-plane are $8.86^{\circ}$ and $7.35^{\circ}$ each in the measurement. For measuring a radiation power of array antenna that use a magnetron, the waveguide adaptor was designed and connected magnetron with horn antenna. Also, microstrip line coupler that replace a dielectric material with an air gap was designed for measuring a high power. As a result, average radiation output power of the $4{\times}4$ array synthesis horn antenna that connect a four magnetrons had a 0.063W.

Isolation and electrical characterization of the rat spinal dorsal horn neurons

  • Han, Seong-Kyu;Lee, Mun-Han;Ryu, Pan-Dong
    • Proceedings of the Korean Society of Applied Pharmacology
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    • 1996.04a
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    • pp.175-175
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    • 1996
  • The spinal dorsal horn is the area where primary afferent fibers terminate and cutaneous sensory information is Processed. A number of putative neurotransmitter substances, including excitatory and inhibitory amino acids and peptides, are present in this region and sites and cellular mechanisms of their actions have been a target of numerous studies. In this study, single neurons were acutely isolated and the properties of whole cell current and responses to excitatory and inhibitory neurotransmitters were studied by the patch clamp method. Young rats (7-14 days) were anesthetized with diethyl-ether, and the lumbar spinal cord was excised and cut transversely at a thickness of 30$\mu\textrm{m}$ by Vibroslicer. The treatment of spinal slices with low concentration of proteases (pronase and thermolysin 0.75 mg/$m\ell$) and mechanical dissociation yielded isolated neurons with near intact morphology. Multipolar, ellipsoidal and bipolar, and pyramidal cells were shown. By applying step voltage pulses to neurons held at -70 mV, two types of inward currents and one outward currents observed. The fast activating and inactivating inward current was the Na$\^$+/ current because of its fast kinetics and blocking by 0.5${\mu}$M TTX, a specific blocker of Na$\^$+/ channel. The second type of inward currents were sustained. Based on their kinetics and current-voltage relations, it was likely that the second type of inward current was the voltage-dependent Ca$\^$2+/ current. In the presence of TTX, the steady-state currents mainly represented outward K$\^$+/ current which looked like the delayed rectifier K$\^$+/ current. In addition, the membrane currents produced by agonist of excitatory amino acid (EAA) receptor and the endogenous transmitter candidate L-glutamate were recorded in isolated whole-cell voltage clamped neurons as well as responses to inhibitory amino acids (${\gamma}$-amino butyric acid, glycine). Drugs were applied by a method that allows complete exchange of the solution within 1 sec; an infinite number of solutions can be applied to a single cell.

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