• Title/Summary/Keyword: Steel-surface layer

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Evaluation of Shear Strength of Concrete Layers with Different Strength considering Interfacial Indentation (이종강도 부재간 연결면 조건에 따른 전단강도 평가)

  • Kang, Jae-Yoon;Park, Jong-Sup;Jung, Woo-Tai;Keum, Moon-Seoung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.8
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    • pp.449-455
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    • 2016
  • This study is a part of research to develop a steel-concrete hybrid girder using ultra high-performance concrete with a compressive strength of 80 MPa. To this end, the Eurocode design formula for the shear resistance developed in a concrete-to-concrete interface was examined for the interface between concrete layers of different strengths. To examine the effect of the surface roughness on the shear resistance, a push-out test was conducted on specimens while considering the parameters of the Eurocode design equation. The actual behavior was evaluated with respect to the compressive strength of the concrete, the reinforcement ratio of the shear rebar, and the interfacial surface condition. The specimen with a rough interface shows 20-50% higher shear strength than that estimated by the design equation. In the case of failure mode, abrupt failure tends to occur at the interface of the concrete layer for the specimen with a low reinforcement ratio. It is expected that the shear strength of the concrete layer will increase according to the strength differential in the concrete layers.

Preparation of TiO2-SiO2 Organic-Inorganic Hybrid Coating Material by Sol-gel Method and Evaluation of Corrosion Characteristics (졸-겔법에 의한 유·무기 TiO2-SiO2 혼성(Hybrid)코팅재료의 제조 및 부식 특성 평가)

  • Noh, J.J.;Maeng, W.Y.
    • Corrosion Science and Technology
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    • v.14 no.2
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    • pp.64-75
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    • 2015
  • Single $TiO_2$ coating prepared by sol-gel process usually experiences cracks in coating layer. In order to prevent cracks, an inorganic-organic hybrid $TiO_2-SiO_2$ coating was synthesized by combining precursors with an organic functional group. Five different coatings with various ratios of (1:8, 1:4, 1:1, 1:0.25 and 1:0.125) titanium alkoxide (TBOT, Tetrabutylorthotitanate) to organo-alkoxysilane (MAPTS, ${\gamma}$-Methacryloxy propyltrimethoxysilane) on carbon steel substrate were made by sol-gel dip coating. The prepared coatings were analyzed to study the coating properties (surface crack, thickness, composition) by scanning electron microscope (SEM), focused ion beam (FIB), and Fourier transform infrared spectroscopy (FT-IR). Potentiodynamic polarization tests and electrochemical impedance spectroscopy (EIS) were also performed to evaluate the corrosion characteristics of the coatings. Crack free $TiO_2-SiO_2$ hybrid coatings were prepared with the optimization of the ratio of TBOT to MAPTS. The corrosion rates were significantly decreased in the coatings for the optimized precursor ratio without cracks.

A Study on Wear Properties of Plasma Sprayed $Cr_3C_2$-NiCr Coating at High Temperature (크롬탄화물 용사피막의 고온마모 특성연구)

  • 김의현;권숙인
    • Journal of Welding and Joining
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    • v.11 no.4
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    • pp.91-102
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    • 1993
  • The plasma sprayed $Cr_3C_2$-NiCr coatings are widely used as wear-resistant and corrosion-resistant materials. The mechanical and wear properties of the plasma sprayed $Cr_3C_2$-NiCr coating on steel plate were examined in this study. The pore in the coatings could be classified into two types, the one is the intrinsic pore originated from the spraying powder, the other is the extrinsic pore formed during spraying. During the tensile adhesion test, the fracture occured at the interface of top coating and bond coating. It is though that the compressive residual stress increases with the increase of the top coating thickness. From the wear test, it was found that the wear rate increased with the increase of the sliding velocity regardless of the temperature. It is thought that the fracture toughness reduces with the increase of the sliding velocity at $30^{\circ}C$ and that the adhesion amount increases with the increase of the sliding velocity at $400^{\circ}C$ It is concluded that the wear mechanism at $30^{\circ}C$ is the fracture and pull-out of the carbide particles due to the fatigue on sliding surface, while the wear mechanism at $400^{\circ}C$ is the adhesion of the smeared layer formed during wear process.

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Analysis of Reinforced Concrete Slab Bridges by the Composite Laminates Theory (복합적층판 이론에 의한 철근콘크리트 슬래브교의 해석)

  • Han, Bong-Koo;Kim, Duck-Hyun
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.1 no.1
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    • pp.9-15
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    • 2010
  • In this paper, A reinforced concrete slab bridges is analyzed by the composite laminates theory. Both the geometry and the material of the cross section of the reinforced concrete slab bridge are considered symmetrical with respect to the mid-surface so that the bending extension coupling stiffness, Bij = 0, and D16 = D26 = 0. Each longitudinal and transverse steel layer is regarded as a lamina, and material constants of each lamina is calculated by the use of rule of mixture. This slab with simple support is under uniformly distributed vertical and axial loads. In this paper, the finite difference method and specially orthotropic laminates theory are used for analysis. The result of specially orthotropic laminates theory analysis is modified to obtain the solution of the beam analysis. The result of this paper can be used for reinforced concrete slab analysis by the engineers with undergraduate study in near future.

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Brass fillers in friction composite materials: Tribological and brake squeal characterization for suitable effect evaluation

  • Kchaou, Mohamed;Sellami, Amira;Abu Bakar, Abd. Rahim;Lazim, Ahmad Razimi Mat;Elleuch, Riadh;Kumar, Senthil
    • Steel and Composite Structures
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    • v.19 no.4
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    • pp.939-952
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    • 2015
  • In this paper, brake pad performance of two organic matrix composites namely, Sample 1 (contains no brass filler) and Sample 2 (contains 1.5% brass filler), is studied based on tribological and squeal noise behavior. In the first stage, a pin-on-disc tribometer is used to evaluate the frictional behavior of the two pads. On the following stage, these pads are tested on squeal noise occurrence using a drag-type brake dynamometer. From the two type of tests, the results show that; (i) brass fillers play a dual role; firstly as reinforcing element of the brake pad providing primary contact sites, and secondly as solid lubricant by contributing to the formation of a layer of granular material providing velocity accommodation between the pad and the disc; (ii) brass fillers contribute to friction force stabilization and smooth sliding behavior; (iii) the presence of small weight quantity of brass filler strongly contributes to squeal occurrences; (iv) there is close correlation between pin-on-disc tribometer and brake dynamometer tests in terms of tribological aspect.

A Study on the Erosion Behavior of the Ceramic Sprayed Coating Layer in the Molten 55% Al-Zn (용융 55%Al-Zn 중에서 세라믹 용사 피막의 침식 거동에 관한 연구)

  • 강태영;임병문;최장현;김영식
    • Journal of Welding and Joining
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    • v.18 no.3
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    • pp.51-59
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    • 2000
  • Sink roll has been used in molten 55%Al-Zn alloy bath of continuous galvanizing line for sinking and stabilizing working steel strip in molten metal bath. In the process, the sink roll body inevitably build up dross compounds and pitting on the sink roll surface during 55%Al-Zn alloy coated strip production, and the life time of the sink roll is shorten by build up dross compounds and pitting. The present study examined the application of thermally sprayed ceramic coatings method on sink roll body for improving erosion resistance at molten 55% Al-Zn pool. In this experiment, the stainless steels such as STS 316L and STS 430F were used as the substrate materials. The CoNiCr and WE-Co powder were selected as bond coating materials. Moreover $Al_2O_3-ZrO_2-SiO_2 and ZrO_2-SiO_2$ powders selected as the top coating materials. Appearances of the specimens before and after dipping to molten 55%Al-Zn pool were compared and analyzed. As a result of this study, STS430F of substrate, WC-Co of bond spray coatings, $ZrO_2-SiO_2$ power of top spray coatings is the best quality in erosion resistance test at molten 55%Al-Zn pool

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The Effect of Shot Peening on Corrosive Behavior of SAE 5155 in $3.5\%$ NaCl Solution ($3.5\%$ NaCl수용액에서 SAE 5155의 부식거동에 미치는 쇼트피닝의 영향)

  • An Jae-Pil;Park Keyung-Dong
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.6
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    • pp.692-700
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    • 2005
  • In this study. investigated the effect of shot peening on the corrosion of SAE 5155 steel immersed in $3.5\%$ NaCl solution and corrosion characteristics by the heat treatment during shot peening process. The immersion test was Performed on the four kinds of specimens. Corrosion Potential, polarization curve, residual stress etc. were investigated from experimental results. From these test results, the effect of shot peening on the corrosion was evaluated The important results of the experimental study on the effects of shot peened SAE 5155 on the corrosion are as follows; Shot peened specimens show the low of corrosion current as compared with un peened specimens. In the case of corrosion potential, shot Peened specimen shows more negative Potential as compared with that of parent metal Surface of specimen, which is treated with shot peening Process. is Placed as more activated state against inner parent metal. Corrosion rate is shown that shot Peened specimens have less corrode than un peened specimens. But non heat treated shot peened specimens show the biggest weight loss owing to variable compressive residual stress layer by shot ball.

Experimental and numerical investigation of wire rope devices in base isolation systems

  • Calabrese, Andrea;Spizzuoco, Mariacristina;Losanno, Daniele;Barjani, Arman
    • Earthquakes and Structures
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    • v.18 no.3
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    • pp.275-284
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    • 2020
  • The scope of this study is the comparison between experimental results of tests performed on a base isolated building using helical wire rope isolators (WRs), and results of Nonlinear Response History Analyses (NRHAs) performed using SAP 2000, a commercial software for structural analysis. In the first stage of this research, WRs have been tested under shear deformation beyond their linear range of deformation, and analytical models have been derived to describe the nonlinear response of the bearings under different directions of loading. On the following stage, shaking table tests have been carried out on a 1/3 scale steel model isolated at the base by means of curved surface sliders (CSS) and WRs. The response of the structure under ground motion excitation has been compared to that obtained using numerical analyses in SAP 2000. The feasibility of modelling the nonlinear behavior of the tested isolation layer using multilinear link elements embedded in SAP 2000 is discussed in this paper, together with the advantages of using WRs as supplemental devices for CSSs base isolated structures.

Experimental investigation of magnetic-mount PZT-interface for impedance-based damage detection in steel girder connection

  • Ryu, Joo-Young;Huynh, Thanh-Canh;Kim, Jeong-Tae
    • Structural Monitoring and Maintenance
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    • v.4 no.3
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    • pp.237-253
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    • 2017
  • Among various structural health monitoring technologies, impedance-based damage detection has been recognized as a promising tool for diagnosing critical members of civil structures. Since the piezoelectric transducers used in the impedance-based technique should be bonded to the surface of the structure using bonding layers (e.g., epoxy layer), it is hard to maintain the as-built condition of the bonding layers and to reconfigure the devices if needed. This study presents an experimental investigation by using magnetically attached PZT-interface for the impedance-based damage detection in bolted girder connections. Firstly, the principle of the impedance-based damage detection via the PZT-interface device is outlined. Secondly, a PZT-interface attachment method in which permanent magnets are used to replace the conventional bonding layers is proposed. Finally, the use of the magnetic attraction for the PZT-interface is experimentally evaluated via detecting the bolt-loosening events in a bolted girder connection. Also, the sensitivity of impedance signatures obtained from the PZT-interface is analyzed with regard to the interface's material.

Modeling shotcrete mix design using artificial neural network

  • Muhammad, Khan;Mohammad, Noor;Rehman, Fazal
    • Computers and Concrete
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    • v.15 no.2
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    • pp.167-181
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    • 2015
  • "Mortar or concrete pneumatically projected at high velocity onto a surface" is called Shotcrete. Models that predict shotcrete design parameters (e.g. compressive strength, slump etc) from any mixing proportions of admixtures could save considerable experimentation time consumed during trial and error based procedures. Artificial Neural Network (ANN) has been widely used for similar purposes; however, such models have been rarely applied on shotcrete design. In this study 19 samples of shotcrete test panels with varying quantities of water, steel fibers and silica fume were used to determine their slump, cost and compressive strength at different ages. A number of 3-layer Back propagation Neural Network (BPNN) models of different network architectures were used to train the network using 15 samples, while 4 samples were randomly chosen to validate the model. The predicted compressive strength from linear regression lacked accuracy with $R^2$ value of 0.36. Whereas, outputs from 3-5-3 ANN architecture gave higher correlations of $R^2$ = 0.99, 0.95 and 0.98 for compressive strength, cost and slump parameters of the training data and corresponding $R^2$ values of 0.99, 0.99 and 0.90 for the validation dataset. Sensitivity analysis of output variables using ANN can unfold the nonlinear cause and effect relationship for otherwise obscure ANN model.